摘要:
Method of continuously casting steel slabs and the like wherein a layer of melting powder is maintained at the top portion of the casting mold with sufficient thickness so as to provide an increased thermal insulation to the liquid layers of steel and slag, whereby the formation of a solidified slag rim in the mold is eliminated and the surface quality of the steel products is considerably improved. The melting powder addition according to the invention also reduces the number of break-outs and consequently considerably increases the availability and productivity of the caster.
摘要:
A method for the gaseous reduction of particulate iron ore to sponge iron product in a vertical shaft reactor having a reduction zone in the upper portion thereof, a cooling zone in the lower portion thereof and an intermediate zone between the reduction and cooling zones. In order to reduce the tendency of the hot sponge iron to sinter and agglomerate, and stick to the walls of the reactor, and to give a more uniform product, a cool gas stream is introduced into the intermediate zone and caused to flow downwardly along the wall of the intermediate zone to cool the peripheral portion of the body of reduced ore flowing from the reduction zone through the intermediate zone.
摘要:
A process and system for producing reducing gases are disclosed, wherein volatile components derived from coal are transformed into reducing gases suitable for utilization as synthesis gas, as a reducing agent for the direct reduction of iron ores and/or as a clean fuel.
摘要:
A method and an integrated steel plant wherein, instead of using coke oven gases, converter gases and blast furnace top gases available as fuel for power generation or other heating purposes, these gases are more efficiently utilized as chemical agents for direct reduction of iron ores producing DRI. DRI is charged to blast furnaces increasing production of crude steel without increasing the capacities of the coke oven plant and blast furnaces and without changes in the quality of the crude steel, or, if production rate is maintained, the fossil fuels specific consumption is significantly reduced. Utilisation of primary fossil energy according to the invention also reduces the specific CO2 emissions per ton of crude steel. The specific CO2 emission in conventional integrated mills is about 1.6 tons of CO2 per ton of crude steel.
摘要:
A method and apparatus for producing direct reduced iron using a melter-gasifier and two reduction reactors. In the first reduction reactor, iron ore is prereduced using a reducing gas from a melter-gasifier. This prereduced iron ore is fed into the melter-gasifier to produce pig iron. A secondary reducing gas comprising hydrogen and carbon monoxide is withdrawn from the first reduction reactor and is reacted with water to produce carbon dioxide which is subsequently removed to produce a tertiary reducing gas that is used in the second reduction reactor to produce direct reduced iron from iron ore.
摘要:
A process and apparatus for gasification of organic materials (typically incorporated in domestic and industrial wastes, including auto shredder residues) to produce useful synthesis gas (primarily CO & H.sub.2) with effectively non-toxic ash residue by means of a preferably stoichiometric burner directed into a single stage reactor containing a tumbling charge thus heated to 650.degree. to 800.degree. C. (below the incipient fusion temperature of the charge) resulting in thermally cracking and gasifying the organic materials in the charge and reacting the complex hydrocarbons and gas evolved with the CO.sub.2 and H.sub.2 O generated by the burner by combustion of a fuel and oxygen-containing gas at a high flame temperature, typically 2500.degree. to 3000.degree. C.
摘要翻译:一种用于气化有机材料(通常并入家用和工业废物,包括自动粉碎机残渣)的工艺和设备,以通过优选化学计量的燃烧器产生有效的无毒灰渣,从而产生有用的合成气(主要是CO和H 2) 一个单级反应器,其中包含一个转速为650-800℃(低于电荷初始熔化温度)的转鼓,导致电荷中的有机材料发生热裂化和气化,并使复合烃与气体放出的气体反应 通过在高火焰温度(通常在2500℃至3000℃)下燃烧燃料和含氧气体由燃烧器产生的CO 2和H 2 O.
摘要:
Process control method for regulating the percentage reduction of sponge metal produced in a moving bed vertical reduction reactor by means of sampling at a single level in the reactor (preferably centrally located) for determining the concentration ratio of a reducing gas species and its oxidized product (such as the CO/CO.sub.2 ratio in a sponge iron reactor) and comparing such ratio with an established discovered interrelationship between such concentration ratios and the final degree of metallization, and regulating the process control parameters so as to shift the concentration ratio at the sampling point towards a ratio previously established to yield the desired final degree of metallization for the sponge metal (thus permitting reliable compensating adjustment of the reduction process relative to the sampled ore prior to completing its reduction so that the final metallization achieved for the ore adjacent such sample will have the degree of metallization desired, thus avoiding the serious lag time and imprecision in adjustments of the metalization typical of prior art practices).
摘要翻译:用于调节在移动床垂直还原反应器中产生的海绵金属的百分比减少的方法,其通过在反应器中的单个级别(优选居中定位)进行取样以确定还原气体物质及其氧化产物的浓度比( 例如海绵铁反应器中的CO / CO 2比),并将这种比率与这种浓度比和最终的金属化程度之间确定的发现的相互关系进行比较,并调节过程控制参数以便使采样点的浓度比 朝向先前确定的比例,以产生海绵金属的期望的最终金属化度(因此允许在完成其还原之前相对于采样的矿石进行还原过程的可靠的补偿调整,使得对于邻近该样品的矿石实现的最终金属化将 具有期望的金属化程度,从而避免了金属化的程度 严重的滞后时间和调整现有技术典型典型金属化的不精确性)。
摘要:
A method and apparatus for the gaseous reduction of particulate iron ores, wherein the ore or is fed to a vertical moving bed direct reduction reactor, reduced therein, and discharged as hot sponge iron. The ore is charged to the top portion of the reduction zone of the furnace wherein the bed of particles which descend by gravity is reduced by a hot reducing gas largely composed by carbon monoxide and hydrogen. The hot reducing gas is divided in two portions, a first portion which flows upwardly through the reduction zone to reduce the ores therein, and a second portion which flows downwardly through a lower discharge zone to maintain the bed at a suitable temperature level. Finally, the product sponge iron is discharged from the bottom portion of the discharge zone of the furnace and conveyed, for example, to be melted in an electric arc furnace or to be briquetted in a briquetting machine coupled to the reduction reactor.
摘要:
A method and an integrated steel plant wherein, instead of using coke oven gases, converter gases and blast furnace top gases available as fuel for power generation or other heating purposes, these gases are more efficiently utilized as chemical agents for direct reduction of iron ores producing DRI.DRI is charged to blast furnaces increasing production of crude steel without increasing the capacities of the coke oven plant and blast furnaces and without changes in the quality of the crude steel, or, if production rate is maintained, the fossil fuels specific consumption is significantly reduced.Utilisation of primary fossil energy according to the invention also reduces the specific CO2 emissions per ton of crude steel. The specific CO2 emission in conventional integrated mills is about 1.6 tons of CO2 per ton of crude steel.
摘要:
The present invention describes a method and apparatus for the reduction into metallic iron of iron-oxides-containing particles having a broad range of sizes. Particles, preferably within a broad range of sizes smaller than about 3.2 mm, are reduced by contact with a hot reducing gas, preferably mainly composed of hydrogen and within a temperature range of 700 to 750.degree. C. The reducing gas flows through a descending moving bed of coarser particles and forms an ascending fluidized bed of fines, all in a single reduction reactor, where the particles charged to the reactor are fed into the lower portion of the fluidized bed and the reduced fines are withdrawn from the reactor from the upper portion of the fluidized bed.