摘要:
A mixed powder layer is applied by coating to a cavity of a forging die made of an Fe-base alloy, at least to the region of the cavity to be reinforced or repaired, the mixed powder layer comprising the first element powder capable of being converted into a carbide to enhance the hardness of the forging die and the second element powder having a melting point lower than that of the first element powder. Die reinforcing is carried out by forging a work by using a forging die covered with the mixed powder layer and heat-treating the die by utilizing the working heat generated in the forging to thereby make the layer reflow and diffuse the carbide in the die.
摘要:
An apparatus for cleaning inner surfaces of molds such as ingot molds, which comprises a swivel ring rotatably mounted on travelling means, means for swivelling said ring, guiding means mounted on said swivel ring, and a cleaner assembly elevatably supported in said guiding means. The cleaner assembly comprises a cleaner shaft having a plurality of cleaning members such as link chains, which is adapted to be rotated and oscillated during operation. The apparatus makes it possible to clean the inner surfaces of bottle-shaped molds with high efficiency, as well as those of normal molds. The apparatus can be controlled remotely through television.
摘要:
A method of repairing large castings, such as ingot molds and mold stools, by employing an aluminothermic reduction reaction. The resultant repaired article has a metallurgically bonded plug in the crack, hole, break, or eroded surface. An alternative repair method of big-end-up ingot molds is disclosed which comprises forming a ceramic lining on the bottom of the mold.
摘要:
A machine tool or die that is fabricated from thermally spray-formed steel is easily repaired by cleaning, roughing and covering the surface to be repaired by a cold-spray layer of metal and then forming a weldment by conventional electric welding processes. The repaired surface is then finished by conventional machining, grinding and polishing and then the tool is put back into service.
摘要:
Bosses project from the outer surface of the ingot mold and are arranged in a planar zone, each of the bosses contains a channel that has slidably positioned therein an anchor which is projected beyond the outer surface of each boss into each boss. The projecting portions of the anchors are attached to a continuous reinforcement band extending between the projecting portions of the anchors. The continuous reinforcement band is spaced from the ingot mold. Stresses and strains caused by teeming (pouring) hot molten metal into the ingot mold are absorbed by the continuous reinforcement band.
摘要:
A method for making or repairing lugs and trunnion members for ingot molds by forming a casting space or cavity corresponding to the shape of the lug or trunnion member on the side of the ingot mold where the member is to be secured, forming a casting material feeding chamber above the casting cavity, introducing a predetermined amount of an alumino thermic mixture to the welding chamber and reacting said alumino thermic mixture whereby the molten metal produced from such reaction feeds into and fills the casting cavity and upon cooling forms the desired lug or trunnion. The apparatus for carrying out the process comprising a welding chamber composed of a lower casting space or cavity and an upper casting material feeding chamber is also disclosed.
摘要:
This invention relates to an improvement in the method for repairing a damaged iron mold and similar casting devices by bridging the damaged area with a metal plate and securing the plate by means of fastening elements inserted into apertures in the plate and prepared recesses in the iron mold, the improvement comprising inserting expansible straddling dowels in said apertures and recesses, and expanding said dowels with a powder-force-actuated setting device.
摘要:
A method for repairing eroded bottoms of ingot molds by forming a casting space in the bottom of the mold at the point of erosion, the casting space having an hour-glass type shape, placing the ingot mold on a molding platform so as to close off the bottom of the casting space with a refractory material, placing a protective layer of a compactable refractory material about the interior of the mold and introducing to the casting space an alumino-thermic material and then igniting said alumino-thermic material such that the weld metal from the reaction thereof completely fills the casting space. Methods for repairing the bottoms of closed bottom as well as plug bottom molds are disclosed.
摘要:
A process for repairing cracked iron chills used in steelmaking wherein a cover comprising several coils is wound round the iron chill to prevent extension of the crack.