摘要:
A base member serving as a part of a housing of a hard disk drive device. The base member includes a base body being a cast product, a machined surface obtained by machining a part of the base body at a side of an interior of the housing, an impregnating agent filled into a casting cavity exposed at the machined surface, and a coating film covering a surface including the machined surface of the base body.
摘要:
Methods are provided for manufacturing a component. In one method, first metal material is cast into a first body. At least a portion of the first body is machined. Second metal material is cast onto at least the machined portion of the first body to form a monolithic second body. A first portion of the second body is formed by the first metal material, A second portion of the second body is formed by the second metal material. The second metal material is different from the first metal material.
摘要:
In one aspect, a method for performing in situ repairs of internal components of a gas turbine engine may generally include inserting a repair tool through an access port of the gas turbine engine such that the repair tool includes a tip end positioned within the gas turbine engine and a material supply end positioned outside the gas turbine engine. The method may also include positioning the tip end of the repair tool adjacent to a defect of an internal component of the gas turbine engine, wherein the defect defines a fillable volume along a portion of the internal component. In addition, the method may include supplying a filler material to the tip end of the repair tool and expelling the filler material from the tip end of the repair tool such that the fillable volume is at least partially filled with the filler material.
摘要:
A method of manufacturing a component includes additively manufacturing a crucible; directionally solidifying a metal material within the crucible; and removing the crucible to reveal the component. A component for a gas turbine engine includes a directionally solidified metal material component, the directionally solidified metal material component having been additively manufactured of a metal material concurrently with a core, the metal material having been remelted and directionally solidified.
摘要:
A method is provided for joining a filler material to a substrate material. The method includes melting the filler material within a melting chamber of a crucible such that the filler material is molten. The crucible has an outlet fluidly connected to the melting chamber. The method also includes holding the filler material within the melting chamber of the crucible by applying a first pressure differential across the outlet of the crucible, and releasing the filler material from the melting chamber of the crucible by applying a second pressure differential across the outlet of the crucible to deliver the filler material to a target site of the substrate material. The second pressure differential has a different value than the first pressure differential.
摘要:
A vehicle collision repair system and process is provided. The system and process utilizes interdependent collision repair stages and specifically tooled stations or work spaces. The system and process utilizes a rail system for advancing vehicles having collision damage through the stages of the collision repair process.
摘要:
Methods are provided for repairing a worn surface of a steel die-cast die. The method includes heating an amorphous material to a predetermined temperature with a laser beam and allowing the melted amorphous material to solidify to thereby form an amorphous layer over the worn surface. These processes are useful for eliminating or minimizing cracking and/or part distortion and minimize heat-affected zone during welding. In addition, the formation of an amorphous layer over the worn surface allows the repaired die-cast die to better withstand typical operating environments than previous repair materials. These methods combine low heat input welding with amorphous alloys to effectively repair die-cast dies.
摘要:
A technique and related assembly for repairing axles such as large heavy duty axles for semitrailers and vehicles are disclosed. A single replacement spindle is utilized in conjunction with one of several sleeve components for the repair. The technique enables a wide array of axles to be easily repaired with a relatively small selection of components.
摘要:
A method for repairing a blade tip of a turbine blade of a gas turbine engine. The method is particularly directed to replacing the squealer tip (14) of a directionally solidified (DS) or single crystal (SX) turbine blade (10), and can be carried out using a brazing or welding technique. The method generally entails the step of machining the tip (14) to remove any damaged, worn, oxidized or eroded portions thereof sustained by the blade (10) during engine operation. A DS or SX superalloy replacement tip (18) is then placed on the surface generated by the machining operation. If a brazing operation is used, a brazing alloy composition (16) is first applied to the blade tip or replacement tip (18) prior to placement of the replacement tip (18). The brazing alloy composition (16) is composed of at least two alloys, one of which having a melting point lower than the recrystallization temperature and solvus temperature of the superalloy of the turbine blade (10), such that heating causes the brazing alloy composition (16) to flow and thereby join the replacement tip (18) to the blade tip of the turbine blade (10). Alternatively, if a welding operation is employed, the joining operation entails transmitting current through the turbine blade (10) and replacement tip (18) to resistance weld the replacement tip (18) to the blade tip of the blade (10).
摘要:
An extension is formed directly on an article by dipping a portion or end of the article having an attached integral mandrel into a molten bath of a compatible alloy, followed by withdrawal of the end under controlled conditions sufficient to cause an integral extension to solidify on the article. A ceramic mold is utilized over the dipped end of the article and the integral mandrel with a mold cavity that generally defines the shape of the extension to be formed. The mold may be formed in situ on the mandrel, or preformed and attached to the subject article over the mandrel. The integral mandrel is melted within the mold by dipping the mandrel into the molten alloy. The mandrel acts as a buffer between the molten material and the article while permitting melting of the article end and solidification of the integral extension. Extensions formed by the method of this invention have a microstructure that is continuous and compatible with that of the article. Such microstructures may include epitaxial growth of the extension from the microstructure of the article. The method establishes a temperature gradient within the article during solidification that may be further controlled by auxiliary heating and/or cooling of the article and/or extension during the practice of the method.