摘要:
A predetermined speed control pattern B is sct. In a mold clamping process, in a mold closing section Zm, mold closing control is performed at a mold closing speed Vm, and based on a current mold closing speed Vd and a current mold closing position Xd, which are both detected, a deceleration starting position Xmc of the deceleration section Zmd, where the current mold closing speed Vd becomes a zero (O) at a virtual stop position Xc, is sequentially forecasted at each predetermined time interval by calculation. Upon reaching the deceleration starting position Xmc the deceleration section Zmd is started, and in the deceleration section Zmd, based on the detected current mold closing position Xd, a speed command value Dm corresponding to the speed control pattern B is obtained sequentially by calculation, and according to the speed command value Dm deceleration control is performed. Upon reaching a mold clamping-transition speed Ve, a predetermined mold clamping processing is performed via a low-pressure low-speed section Zc.
摘要:
Upon injection molding, a linear encoder detects a relative position between the movable platen and a fixed platen, and a strain sensor detects a mold clamping force. A mold clamping control unit has a target platen position value and a target mold clamping force value. The mold clamping control unit subtracts a platen position and a mold clamping force from the target platen position value and the target mold clamping force value, respectively, to obtain deviations. The mold clamping control unit then switches the target to be controlled between the platen position and the mold clamping force. The mold clamping control unit appropriately converts the deviation of either the platen position or the mold clamping force into a control command value for a motor. The converted value is supplied to a motor control unit. The motor control unit drivingly controls a mold clamping motor according to the control command.
摘要:
An adaptor plate is provided between a platen and a mold to measure a temperature of each of divided regions obtained by dividing the adaptor plate into a plurality of regions and adjust a temperature for each of the regions. By doing so, it is possible to adjust the temperature at points closer to the center of the mold than tie bars. Further, by adjusting the temperature of the adaptor plate provided between the platen and the mold, it is possible to precisely adjust a tie bar balance and a platen parallelism even during molding.
摘要:
A system in which gravitation and inertial effects on platen verticality and sagging are compensated by an anti-tilt actuator (68, 70). A hydraulic actuator (68, 70) secured beneath the platen is either set to offset only gravitationally-related sagging of the mold half (60, 62) by providing a compensating upward force (relative to a stable clamp base 80), or otherwise its upward force can be dynamically adjusted also to compensate for swaying or tilting of the mold-platen assembly caused by stroke cylinder (98) operation and related inertia/momentum effects. Preferably, a level sensor (94) measures and communicates a degree of horizontalness/verticality of the platen (48, 50) to a machine controller (88) which, in turn, generates a control signal (87) to cause variation in cylinder pressure in the anti-tilt actuator (68, 70), thereby achieving substantially continuous alignment between the mold halves (60, 62) and reduced component wear.
摘要:
A die clamping apparatus capable of correctly adjusting a die clamping force without direct detection of amounts of deformation of tie bars, having a fixed die plate, a movable die plate, a link housing, a toggle mechanism provided between the movable die plate and the link housing, a position adjustment unit provided between the link housing and the tie bars and connecting the link housing and the tie bars, a link housing position detection unit for detecting a first position of the link housing in a state where the movable die moves from a predetermined die open position to a die closing direction and a die clamping force has not been generated, and a second position of the link housing in a state where the clamping is completed, a die clamping force calculation unit for calculating the die clamping force based on the first and second positions, and a die clamping force adjustment unit for calculating an amount of compensation for compensating the position of the link housing so that the die clamping force becomes a reference die clamping force based on the calculated and reference die clamping force.
摘要:
A control device of an injection molding machine, the injection molding machine including: a mold clamping device that advances and retracts a movable mold with respect to a fixed mold; and an injection device that injects and fills a molten material into a cavity formed between both the molds, the control device including: a display unit that displays a setting screen for setting molding conditions of the injection molding machine; and a setting unit that sets the molding conditions based on information displayed on the setting screen.
摘要:
A predetermined speed control pattern A is set. In controlling mold opening, in the mold opening section Zm, mold opening control is performed at the mold opening speed Vm, and based on a current mold opening speed Vd and a current mold opening position Xd, which are both detected, a deceleration starting position Xmc of the deceleration section Zmd where a current mold opening speed Vd becomes a zero (0) at a virtual stop position Xso is sequentially forecasted at each predetermined time interval by calculation. Upon reaching the deceleration starting position Xmc the deceleration section Zmd is started, and in the deceleration section Zmd, based on the detected current mold opening position Xd, a speed command value Dm corresponding to the speed control pattern A is obtained sequentially by calculation, and according to the speed command value Dm deceleration control is performed. Upon reaching a last-transition speed Vc, a predetermined stop controlling processing is performed.
摘要:
In a stack mold or Tandem® molding machine (10) of FIG. 1 that employs injection compression techniques, a separation (δ1 and δ2) between hot halves (24, 26) and cold halves (28, 30) of first and second molds (15, 16) is controlled by sensed distance measurements between a centre-section carrier (17) and end platens (18, 20) on which the molds (15, 16) are mounted. First and second stroke cylinders (66, 68), under the control of machine controller (14) and subject to the sensed positions of the platens (18, 20), balance an injection compression stroke (FCLP) generated by a clamp assembly (48). Specifically, the stroke cylinders (66, 68) control a relative rate of closure between the two molds (15, 16) to provide, as appropriate, synchronous closure of the hot halves (24, 26) against the cold halves (28, 30).
摘要:
Apparatus for controlling the operation of an injection moulding or extrusion tool comprises in this specific case of an injection moulding machine: means for measuring and displaying the numerical values of the temperature at the or each injection nozzles location at any given time; means for measuring and displaying the numerical values of the electrical power consumption of the or each mould cavity at any given time; means for controlling the temperature of the or each mould and/or the or each platen and/or the or each manifold and/or the or each seal of the tool in response to variations in the magnitude or rate of change of the electrical power consumption of the or each mould cavity.
摘要:
An adaptor plate is provided between a platen and a mold to measure a temperature of each of divided regions obtained by dividing the adaptor plate into a plurality of regions and adjust a temperature for each of the regions. By doing so, it is possible to adjust the temperature at points closer to the center of the mold than tie bars. Further, by adjusting the temperature of the adaptor plate provided between the platen and the mold, it is possible to precisely adjust a tie bar balance and a platen parallelism even during molding.