SUBMERGED COMBUSTION MELTERS AND METHODS OF FEEDING PARTICULATE MATERIAL INTO SUCH MELTERS

    公开(公告)号:US20180105446A1

    公开(公告)日:2018-04-19

    申请号:US15293463

    申请日:2016-10-14

    申请人: JOHNS MANVILLE

    IPC分类号: C03B5/235

    摘要: Methods of melting particulate feedstocks in a submerged combustion melter employing an arrangement of one or more submerged combustion burners emitting combustion products into turbulent molten material. Operating the burners such that there is established a turbulent melting region extending vertically from the floor to a splash region, the splash region extending vertically between the turbulent melting region and a head space region, the head space region extending vertically between the splash region and the melter ceiling, the ceiling positioned above the floor a height H2. Feeding the particulate feedstock into the splash region through one or more inlet ports, the inlet ports positioned at a height H1 measured from the floor, where H1/H2 ranges from about 0.33 to about 0.67. The SCM may have a baffle extending from the ceiling into the splash region. A particulate feedstock conduit may be employed, having an exit port in the splash region.

    METHOD FOR CHARGING A GLASS MELTING PLANT WITH BULK MATERIAL MADE UP OF SHARDS AND RAW MATERIAL BATCH, AND DEVICE FOR CARRYING OUT THE METHOD
    4.
    发明申请
    METHOD FOR CHARGING A GLASS MELTING PLANT WITH BULK MATERIAL MADE UP OF SHARDS AND RAW MATERIAL BATCH, AND DEVICE FOR CARRYING OUT THE METHOD 审中-公开
    用于对具有散装材料的玻璃熔化设备进行充电的方法和原材料批料,以及用于实施该方法的装置

    公开(公告)号:US20160023936A1

    公开(公告)日:2016-01-28

    申请号:US14809763

    申请日:2015-07-27

    IPC分类号: C03B3/02 C03B1/00 C03B3/00

    摘要: A method and a device for charging glass melting plants with bulk materials comprising shards and primary raw materials (raw material batch). The bulk materials are stocked in a silo in which they slide downward due to their weight, then through an outlet onto a device that conveys them to the glass melting plant. The silo has two separate supply containers, a first container accommodates the shards and the second container accommodates the raw material batch. The raw material batch is force-conveyed into the first container via a dosing device situated underneath the outlet of the second container. From the outlet of the first container there exits a mixture of the shards stored in the first container and the raw material batch supplied from the second container. The two combined components are conveyed by at least one withdrawal device to the point of delivery to the glass melting plant.

    摘要翻译: 一种用于对包含碎片和原始原料(原料批次)的散装材料的玻璃熔化设备进行充电的方法和装置。 散装材料储存在筒仓中,由于其重量,它们向下滑动,然后通过出口到达将其传送到玻璃熔化设备的装置上。 料仓具有两个单独的供应容器,第一容器容纳碎片,第二容器容纳原料批料。 原料批料经由位于第二容器出口下方的计量装置被强制输送到第一容器中。 从第一容器的出口排出存储在第一容器中的碎片和从第二容器供应的原料批料的混合物。 两个组合部件通过至少一个取出装置输送到玻璃熔化装置的输送点。

    METHODS AND SYSTEMS FOR DESTABILIZING FOAM IN EQUIPMENT DOWNSTREAM OF A SUBMERGED COMBUSTION MELTER
    5.
    发明申请
    METHODS AND SYSTEMS FOR DESTABILIZING FOAM IN EQUIPMENT DOWNSTREAM OF A SUBMERGED COMBUSTION MELTER 有权
    一种排放式燃烧器的设备下水道中的泡沫消除方法与系统

    公开(公告)号:US20150315057A1

    公开(公告)日:2015-11-05

    申请号:US14752348

    申请日:2015-06-26

    申请人: JOHNS MANVILLE

    IPC分类号: C03B5/20 C03B5/225

    摘要: Methods and systems for de-stabilizing foam produced in submerged combustion melters. A molten mass of glass and bubbles is flowed into an apparatus downstream of a submerged combustion melter. The downstream apparatus includes a floor, a roof and a wall connecting the floor and roof, but is devoid of submerged combustion burners and other components that would increase turbulence of the molten mass. The molten mass has foam on at least a portion of a top surface of the molten mass. Certain methods include imposing a de-stabilizing force directly to the foam or to the molten mass and foam, where the de-stabilizing force may be a vibratory force, an acoustic wave force, a particulate-based force, or a non-particulate-based mechanical force. Systems for carrying out the methods are described.

    摘要翻译: 在淹没燃烧胶机中生产的用于去稳定泡沫的方法和系统。 玻璃和气泡的熔融物质流入浸没式燃烧胶机下游的装置。 下游设备包括地板,屋顶和连接地板和屋顶的墙壁,但是没有浸入式燃烧器和其他会增加熔融物质湍流的部件。 熔融物质在熔融物料的顶表面的至少一部分上具有泡沫。 某些方法包括将去稳定力直接施加到泡沫或熔融物质和泡沫,其中去稳定力可以是振动力,声波力,基于颗粒的力或非颗粒状的力, 基于机械力。 描述用于执行方法的系统。

    Methods and systems for destabilizing foam in equipment downstream of a submerged combustion melter
    6.
    发明授权
    Methods and systems for destabilizing foam in equipment downstream of a submerged combustion melter 有权
    在浸没式燃烧胶机下游的设备中不稳定泡沫的方法和系统

    公开(公告)号:US09096452B2

    公开(公告)日:2015-08-04

    申请号:US13644104

    申请日:2012-10-03

    申请人: JOHNS MANVILLE

    摘要: Methods and systems for de-stabilizing foam produced in submerged combustion melters. A molten mass of glass and bubbles is flowed into an apparatus downstream of a submerged combustion melter. The downstream apparatus includes a floor, a roof and a wall connecting the floor and roof, but is devoid of submerged combustion burners and other components that would increase turbulence of the molten mass. The molten mass has foam on at least a portion of a top surface of the molten mass. Certain methods include imposing a de-stabilizing force directly to the foam or to the molten mass and foam, where the de-stabilizing force may be a vibratory force, an acoustic wave force, a particulate-based force, or a non-particulate-based mechanical force. Systems for carrying out the methods are described.

    摘要翻译: 在淹没燃烧胶机中生产的用于去稳定泡沫的方法和系统。 玻璃和气泡的熔融物质流入浸没式燃烧胶机下游的装置。 下游设备包括地板,屋顶和连接地板和屋顶的墙壁,但是没有浸入式燃烧器和其他会增加熔融物质湍流的部件。 熔融物质在熔融物料的顶表面的至少一部分上具有泡沫。 某些方法包括将去稳定力直接施加到泡沫或熔融物质和泡沫,其中去稳定力可以是振动力,声波力,基于颗粒的力或非颗粒状的力, 基于机械力。 描述用于执行方法的系统。

    BATCH-CHARGING MACHINE WITH REMOVABLE HEAD FOR SUBMERGED BATCH-CHARGING
    7.
    发明申请
    BATCH-CHARGING MACHINE WITH REMOVABLE HEAD FOR SUBMERGED BATCH-CHARGING 有权
    带有可拆卸头的批量充电机,用于分批充电

    公开(公告)号:US20150013386A1

    公开(公告)日:2015-01-15

    申请号:US14382980

    申请日:2013-03-04

    IPC分类号: C03B3/00 C03B5/00 C03B5/235

    摘要: A batch charger for charging batch materials into a glass melting furnace at a level located below the level of the molten glass, including: a body including a barrel and a mechanical system for conveying batch materials, the mechanical system being housed in the barrel; and a head removably fastened to an end of the barrel, and including a slide gate damper, and a tubular connecting part fastened to the slide gate damper and configured to be at least partially inserted into a charging orifice provided in a wall of a tank of the furnace, the slide gate damper and the connecting part including a system of internal ducts that can be connected to a source of coolant. A melting installation and a process can use such a batch charger.

    摘要翻译: 一种批量充电器,用于将批量材料装入位于熔融玻璃水平以下的水平的玻璃熔炉中,包括:主体,包括筒体和用于输送批料的机械系统,机械系统容纳在筒体中; 以及头部,其可拆卸地紧固到所述筒的端部,并且包括滑动闸门阻尼器,以及紧固到所述滑动闸门阻尼器的管状连接部件,并且构造成至少部分地插入到设置在罐的壁的充气孔中 炉子,滑动闸门阻尼器和连接部件包括可连接到冷却剂源的内部管道系统。 熔化设备和工艺可以使用这种批量充电器。

    GLASS MELTING TANK HAVING A DOGHOUSE, AND METHOD FOR HEATING THE CHARGE MATERIAL IN SUCH GLASS MELTING TANKS
    8.
    发明申请
    GLASS MELTING TANK HAVING A DOGHOUSE, AND METHOD FOR HEATING THE CHARGE MATERIAL IN SUCH GLASS MELTING TANKS 有权
    具有仓库的玻璃熔化罐以及用于在这种玻璃熔化罐中加热充电材料的方法

    公开(公告)号:US20130114638A1

    公开(公告)日:2013-05-09

    申请号:US13695650

    申请日:2011-05-04

    IPC分类号: C03B3/02

    摘要: A glass melting tank comprising at least one front part for introducing the charge material, and at least one charging device. To reduce atmospheric heat losses and reduce dust transport into the upper furnace of the tank, and nevertheless to intensify the heating of the charge material, the front part has a length “LV” of at least 2,250 mm in the direction of the melting tank, and a length “LG” of at least 1,200 mm is provided with an insulating roof. An end wall near the charging device, together with the roof, encloses a gas chamber open toward the melting tank. A characteristic value “K” of 3.50 tonnes (t) per hour and per square meter of surface is not exceeded. The characteristic value is calculated from P/F, where P is the throughput per hour in tonnes (t) and F is the inner surface of the front part in m.

    摘要翻译: 一种玻璃熔池,包括至少一个用于引入充电材料的前部,以及至少一个充电装置。 为了减少大气热损失并减少粉尘输送到罐的上部炉中,然而为了加强充电材料的加热,前部在熔化罐方向上的长度“LV”至少为2250mm, 并且具有至少1200mm的长度“LG”设置有绝热屋顶。 充电装置附近的端壁与屋顶一起包围朝向熔化槽开放的气室。 不超过3.50吨(t)每小时和每平方米表面的特征值“K”。 特征值由P / F计算,其中P是每小时的吞吐量(吨),F是前部的内表面,单位为m。

    METHODS AND APPARATUS FOR RECYCLING GLASS PRODUCTS USING SUBMERGED COMBUSTION
    9.
    发明申请
    METHODS AND APPARATUS FOR RECYCLING GLASS PRODUCTS USING SUBMERGED COMBUSTION 有权
    回收玻璃制品的方法和装置,使用浸没式燃烧

    公开(公告)号:US20120077135A1

    公开(公告)日:2012-03-29

    申请号:US12888970

    申请日:2010-09-23

    IPC分类号: F27B9/30 F27B9/28

    摘要: A method for recycling glass mat waste, wound rovings, and other products includes providing a source of glass mat, or a plurality of rovings, for example on a roll, and routing the glass mat or rovings into a submerged combustion melter. An unwind system and a pair of powered nip rolls, powered conveyors, or other arrangement may work in combination to provide a substantially consistent rate of material into the melter. The melter may operate under less than atmospheric pressure to avoid fumes escaping the melter. A slot in the melter allows ingress of the glass mat or rovings into the melter, and a glass mat former such as a folder may be used to ensure that the mat fits through the slot. Alternatively, the glass mat may be cut by a slitter prior to entering the slot.

    摘要翻译: 用于回收玻璃垫废料,卷绕粗纱和其他产品的方法包括提供玻璃垫源或多个粗纱,例如在辊上,以及将玻璃垫或粗纱布置到浸没式燃烧胶机中。 退绕系统和一对动力压辊,动力输送机或其他装置可以组合起来以提供基本上一致的材料速率进入胶机。 胶机可以在低于大气压的条件下运行,以避免烟雾从熔化器中逸出。 胶机中的槽口允许将玻璃垫或粗纱进入熔胶机,并且可以使用诸如夹子的玻璃衬垫成形器来确保垫通过槽配合。 或者,玻璃垫可以在进入槽之前由分切机切割。

    Device and method for melting a substance with the occurrence of a low level of contamination
    10.
    发明授权
    Device and method for melting a substance with the occurrence of a low level of contamination 有权
    发生低水平污染物质的熔化装置和方法

    公开(公告)号:US07296441B2

    公开(公告)日:2007-11-20

    申请号:US10490803

    申请日:2002-09-12

    摘要: The invention relates to an apparatus and a method for low-contamination melting of high-purity, aggressive and/or high-melting glass or glass-ceramic. According to the invention, for this purpose a melt is heated in a crucible or melting skull crucible by means of high-frequency radiation and is mixed or homogenized in the melting crucible. It is preferable for a gas nozzle, from which gas bubbles, e.g. oxygen bubbles (known as O2 bubbling), escape into the melt, to be provided at the base of the crucible. This alone makes it possible to achieve surprising multiple benefits in the melting skull crucible. Firstly, unmelted batch which drops into the melt in solid form, for example from above, is melted down more quickly as a result of more intensive mixing with the liquid fraction of the melt, secondly the temperature distribution in the melt is made more even, thirdly a uniform distribution or mixing of different glass constituents is achieved, and fourthly the redox state of the glass can be adjusted.

    摘要翻译: 本发明涉及一种用于低纯度,侵蚀性和/或高熔点玻璃或玻璃陶瓷的低污染熔化的装置和方法。 根据本发明,为此目的,通过高频辐射将熔体在坩埚或熔化的颅骨坩埚中加热,并在熔化的坩埚中混合或均化。 优选气体喷嘴,例如气泡。 氧气泡(称为O 2起泡),逸出到熔体中,以提供在坩埚的底部。 这可以在熔化的头骨坩埚中实现惊人的多重益处。 首先,由于与熔体的液体部分更密切地混合,熔融物中的例如从上方落入熔体中的未熔化的批料更快地熔化,其次熔体中的温度分布更均匀, 第三,实现不同玻璃成分的均匀分布或混合,第四,可以调节玻璃的氧化还原状态。