Abstract:
A loop-forming apparatus of the type including a plurality of loop-forming mandrels each extending forwardly between and in parallel to a corresponding adjacent pair of ground warp threads beyond the cloth fell of a weaving machine. The apparatus has at least one leno deflector extending transversely of the mandrels and reciprocally movable in a substantially transverse direction to that of the length of the mandrel so as to deflect the course of loop-forming warp threads alternately to one side and then to the other side of corresponding mandrels, respectively. A plurality of pairs of spaced gate hooks each extend vertically at opposite sides of the corresponding one of the mandrels and are vertically reciprocable in timed relation to the leno deflector to capture and lower the deflected loop-forming warp thread alternately to opposite sides of the corresponding mandrel so as to pass the loop-forming warp thread over the mandrel to thereby form pile loops on a woven fabric. Operation controls intermittently control the reciprocating operation of the leno deflector at given intervals of time so as to form loop-forming surfaces and loop-free surfaces alternately in the weaving direction on the woven fabric.
Abstract:
A fabric material consisting of two distance fabrics (42, 44) which are simultaneously weaved on a loom and provided with piles (424, 444) and which have an inner layer (FL2, FL4) and an outer layer (BL2, BL4) for each distance fabric, the inner and outer layers are bound with connecting warp yarns (401-404) extending between the inner and outer layers, pile warp yarns (501, 502) are woven between the distance fabrics. During weaving, the inner and outer layers of each distance fabric are kept apart by respective lancet means (202, 204) and each pick (P1-P13) and for each connecting warp yarn (401-404) and each pile warp yarn (501, 502), one selects on the basis of the information relating to the layer (BL2, FL2, BL4, FL4) in which the warp yarn has been interlaced in a previous pick, on the basis of the shedding pattern and amongst several predetermined positions, a position (A1-A8, B1-B12) was taken by a shedding element (10) driving the warp yarn (401-404, 501, 502) during the pick.
Abstract:
A pile woven fabric that has both of lightness and thinness almost equivalent to a typical clothing fabric and water absorbency property, heat-retaining property, breathability, good touch feeling, etc. of towel cloth. The pile woven fabric has pile height lower than a typical comparison example towel cloth. The pile woven fabric has a pile formed of a cotton yarn that has a yarn count finer than that of the comparison example. The pile woven fabric has pile density higher than that of the comparison example. In the pile woven fabric, the cotton yarn is twisted together with a water-soluble yarn such that the water-soluble yarn is twisted in a direction opposite to a twisting direction of the cotton yarn, and, after weaving processing, the water-soluble yarn is removed to induce reverse twisting of the cotton yarn.
Abstract:
A pile loop forming assembly for looms for reliably transferring yarn from one side of the lance to the other in order for the yarn to be wrapped around the lance to form a loop. The loops may be cut by a blade as the loops advance and ride over the blade edge. The loops are formed by yarns passing through reed fingers wherein lances move the yarn from one side of the reed finger to the other. The lances are attached to a bar, which moves linearly in alternate directions so as to wag the lances to either side of the reed space. A heald moves the yarn up or down to selectively engage or disengage from the lances. A guide formation on a portion of the reed space helps deflect the yarn from one side of the lance to the other. The reed can pivot between a beat-up position and a weft insert position. As the reed moves to the beat-up position it engages the newly formed pile loop on the lance and pushes it to the fell.
Abstract:
A method weaves pile fabrics with at least two different pile heights (a, b) in the same pile row, wherein the fabrics have weft threads, ground warp threads and pile-warp threads (1, 2), wherein these pile-warp threads are interlaced in the fabric, according to a pattern, in a figure-forming manner or are inwoven in a non-figure-forming manner, and which, when they are figure-forming, form pile with a well-defined pile height. The method includes a first set of pile warp threads, under light strain and at least a second set of pile warp threads under a higher strain. A device for manufacturing such fabrics is described.
Abstract:
An improved mandrel for use with a weaving loom for the formation of loops of a looped fabric suitable for use as a surface-type fastener generally known as a loop-and-hook fastener. The mandrel has a generally V-shaped first recess defined in an upper longitudinal edge thereof and adapted to be disposed adjacent to the fell of a foundation fabric while being woven on the loom, for receiving individual loops therein before they are tensioned on a loop-setting portion. Since all the loops are received in the recess irrespective of their initial looping positions, a warp thread forming loops does not interfere with a weft thread forming a part of the foundation fabric and the loops are placed in a desired upstanding position when tensioned on the loop-setting portion. The loop-setting portion has a second recess defined in a lower longitudinal edge of the mandrel and extending along a limited longitudinal part of the loop-setting portion for releasing the tension on the loops to thereby prevent the loops from being deformed or twisted under undue frictional forces applied thereto as they advance along the loop-setting portion.
Abstract:
The carpet loom has pile wires extending warpwise with associated pile yarn transfer hooks for positioning preselected pile yarns over the pile wires for forming pile loops. The pile wires are pivotally mounted so as to be restingly positioned on the base fabric being woven to assure obtaining the desired pile height loop and to avoid undue tensions and stresses in the fabric being woven to assure smooth efficient loom operation. The transfer hooks extend rearwardly with their hook portions positioned substantially in a horizontal plane and inclined downwardly at an acute angle from the horizontal plane. This positional arrangement of the transfer hooks and the associated mechanism for imparting a reciprocatory movement to the transfer hooks permits an uninterrupted reciprocation of the reed to take place as well as the changing of the pile yarn and ground warp shed. This results in a high speed of loom operation of about twice the rate of prior carpet looms.
Abstract:
This method, for simultaneously weaving on a loom two fabrics (42, 44) provided with piles (424, 444), comprises the steps of weaving an inner layer (FL2, FL4) and an outer layer (BL2, BL4) for each distance fabric, binding the inner and outer layers with connecting warp yarns (401-404) extending between the inner and outer layers, weaving pile warp yarns (501, 502) between the distance fabrics, and cutting the pile yarns. During weaving, the inner and outer layers of each distance fabric are kept apart by respective lancet means (202, 204). Moreover, for each pick (P1-P13) and for each connecting warp yarn (401-404) and each pile warp yarn (501, 502), one selects on the basis of the information relating to the layer (BL2, FL2, BL4, FL4) in which said warp yarn has been interlaced in the previous pick, on the basis of the shedding pattern and amongst several predetermined positions, a position (A1-A8, B1-B12) to be taken by a shedding element (10) driving said warp yarn (401-404, 501, 502) during said pick.
Abstract:
A loom for producing a pile fabric, in particular a carpet, the loom including a reed having a plurality of reed fingers, each adjacent pair of reed fingers defining therebetween a reed dent, the reed being movable in a forwards direction to a forward most position and movable in a rearward direction to a rearward most position, a plurality of loop forming lances, each lance having a body extending through a dent in the reed, each lance having upper and lower yarn deflectors for deflecting loop forming warp yarn to one side or the other side of the lance in dependence on whether said warp yarn is travelling from above to below the lance or vice versa, each lance further including a guide formation engageable with both opposed reed fingers in said reed for determining the warp wise position of side upper and lower warp yarn deflectors relative to said opposed reed fingers when the reed is at its rearmost position, said guide formations being located outside the dents of said reed when the reed is at its forwardmost position to permit loop forming yarn to pass between each lance (2) and its associated dent (15) in the reed (20).