System for treatment of a biomass material

    公开(公告)号:US12098505B2

    公开(公告)日:2024-09-24

    申请号:US17050013

    申请日:2019-03-22

    申请人: VALMET AB

    摘要: A system for treatment of a biomass material and a method for transporting biomass material, said system comprising: —a first vessel (3) in which said biomass material is treated at a first pressure;—a second vessel (5) in which said biomass material is collected at a second pressure which is lower than the first pressure; and—a transporting pipe (7) connecting an outlet (9) of the first vessel (3) with an inlet (11) of the second vessel (5) for transporting the biomass material from the first vessel to the second vessel, wherein said transporting pipe (7) comprises at least one restriction (13) for control of the flow in the transporting pipe and hereby providing a pressure drop to the transported biomass material, wherein at least one of said at least one restriction (13) is provided somewhere in the second half of the length of the transporting pipe (7) starting from the first vessel (3) and ending at the second vessel (5).

    CONTINUOUS STEAM EXPLOSION METHOD AND A DEFIBRATION SYSTEM

    公开(公告)号:US20230220620A1

    公开(公告)日:2023-07-13

    申请号:US18007532

    申请日:2021-04-28

    申请人: VALMET AB

    IPC分类号: D21B1/36

    CPC分类号: D21B1/36

    摘要: The present invention relates to a method for defibrating a lignocellulosic material in a steam explosion process, the method comprising: —supplying (1001) lignocellulosic material to a reactor (8), —treating (1002) the lignocellulosic material in the reactor (8) at a first pressure (P1), —discharging (1003) the lignocellulosic material from the reactor (8) to a vessel (13), wherein the vessel (13) is at a second pressure (P2) that is lower than the first pressure (P1) so that the lignocellulosic material is defibrated through steam explosion as it passes from the reactor (8), wherein lignocellulosic material is continuously supplied to and discharged from the reactor (8) in such a way that the first pressure (P1) is constant. The invention also relates to a defibration system for defibrating a lignocellulosic material in a steam explosion process.

    CONTINUOUS PROCESS FOR PRETREATING A LIGNO-CELLULOSIC FEEDSTOCK

    公开(公告)号:US20170107664A1

    公开(公告)日:2017-04-20

    申请号:US15293712

    申请日:2016-10-14

    IPC分类号: D21B1/36

    CPC分类号: D21B1/36

    摘要: It is disclosed a continuous process for pre-treating a ligno-cellulosic feedstock. The ligno-cellulosic feedstock is introduced in a pressurized reactor vessel and subjected to a hydrothermal treatment with steam by inserting steam from at least a two steam streams having different temperatures. The ligno-cellulosic feedstock is then subjected to steam explosion. Preferably, at least a portion of the steam in the reactor is superheated steam and the superheated steam is located in a superheated zone which is in proximity of the outlet of the pressurized reactor vessel.

    METHOD AND APPARATUS FOR ADDING STEAM FOR A STEAM EXPLOSION PRETREATMENT PROCESS
    5.
    发明申请
    METHOD AND APPARATUS FOR ADDING STEAM FOR A STEAM EXPLOSION PRETREATMENT PROCESS 有权
    用于添加蒸汽爆炸预处理过程的方法和装置

    公开(公告)号:US20150233053A1

    公开(公告)日:2015-08-20

    申请号:US14428182

    申请日:2013-09-18

    申请人: Andritz Inc.

    发明人: Bertil Stromberg

    IPC分类号: D21B1/36

    摘要: A method for treating cellulosic biomass feed stock including: feeding the feed stock to an upper inlet of a vertical reactor vessel, wherein the feed stock is deposited on a pile of feed stock within the vertical reactor vessel; adding heat energy to heat the feed stock by injecting steam to an upper region of the vertical reactor vessel; propelling the feed stock through an outlet in a lower region of the vertical reactor vessel by injecting steam into the biomass at, near or after the bottom outlet of the vertical reactor vessel, and moving the propelled feed stock through an expansion device, such as a steam explosion device, to subject the feed stock to a steam explosion process.

    摘要翻译: 一种用于处理纤维素生物质原料的方法,包括:将原料进料到垂直反应器容器的上部入口,其中原料沉积在垂直反应器容器内的一堆原料上; 通过将蒸汽喷射到垂直反应器容器的上部区域来加热热能来加热原料; 通过在垂直反应器容器的底部出口附近或之后将蒸汽注入生物质中,通过竖直反应器容器的下部区域中的出口推进原料,并且将推进的原料通过膨胀装置移动,例如 蒸汽爆炸装置,对饲料进行蒸汽爆炸过程。

    System and method for preextraction of hemicellulose through using a continuous prehydrolysis and steam explosion pretreatment process
    6.
    发明授权
    System and method for preextraction of hemicellulose through using a continuous prehydrolysis and steam explosion pretreatment process 有权
    通过连续预水解和蒸汽爆炸预处理工艺提取半纤维素的方法

    公开(公告)号:US08512512B2

    公开(公告)日:2013-08-20

    申请号:US13280888

    申请日:2011-10-25

    IPC分类号: D21C3/26 C08B1/00

    摘要: A method including: pretreating biomass feed stock in a first pressurized reactor, wherein the feed stock undergoes hydrolysis in the first pressurized reactor; discharging the feed stock from the first pressurized reactor to a pressurized sealing device having a first pressurized coupling to a feedstock discharge port of the first pressurized reactor; maintaining a vapor phase in the first pressurized reactor by injecting steam; washing the feed stock; draining dissolved hemi-cellulosic material extracted from the feed stock; discharging the feed stock from the pressurized sealing device through a second pressurized coupling to a second pressurized reactor; in the second pressurized reactor, infusing cells of the feed stock with steam or water vapor, and rapidly releasing the pressure applied to the feed stock to cause steam expansion in the cells of the feed stock and refine the feed stock.

    摘要翻译: 一种方法,包括:在第一加压反应器中预处理生物质原料,其中原料在第一加压反应器中经历水解; 将所述原料从所述第一加压反应器排出到具有与所述第一加压反应器的原料排出口的第一加压联接的加压密封装置; 通过注入蒸汽在第一加压反应器中保持气相; 清洗原料; 排出从原料中提取的溶解的半纤维素材料; 通过第二加压联接将所述原料从加压密封装置排出到第二加压反应器; 在第二加压反应器中,用蒸汽或水蒸气输入原料的细胞,并迅速释放施加到原料上的压力,从而在原料的细胞中引起蒸汽膨胀,并精炼原料。

    PRETREATMENT OF LIGNOCELLULOSIC BIOMASS THROUGH REMOVAL OF INHIBITORY COMPOUNDS
    7.
    发明申请
    PRETREATMENT OF LIGNOCELLULOSIC BIOMASS THROUGH REMOVAL OF INHIBITORY COMPOUNDS 审中-公开
    通过去除抑制性化合物预处理细菌生物量

    公开(公告)号:US20120329116A1

    公开(公告)日:2012-12-27

    申请号:US13555645

    申请日:2012-07-23

    IPC分类号: D21B1/36 C12P7/14

    摘要: A process for the pretreatment of lignocellulosic biomass is disclosed, which includes the steps of pretreating the lignocellulosic biomass to hydrolyze and solubilize hemicelluloses in the biomass; explosively decomposing the biomass into fibers; and extracting from the resulting solids fraction a liquefied portion of the lignocellulosic biomass before or after explosive decomposition. This removes compounds from the lignocellulosic biomass which are inhibitory to enzymatic cellulose hydrolysis and sugar fermentation to ethanol. For improved economy, the inhibitory compounds are not completely removed. The extraction step is controlled on the basis of the xylose equivalent content in the reaction mixture and the extracting step is discontinued once a xylose equivalent content of 4-8% w/w of xylose in the dry matter of the solids fraction is achieved. This most economically balances the practical need for inhibitory compound removal with the economical need to minimize the costs of the overall ethanol production process.

    摘要翻译: 公开了一种用于木质纤维素生物质的预处理的方法,其包括预处理木质纤维素生物质以在生物质中水解和增溶半纤维素的步骤; 将生物质爆炸分解成纤维; 并从所得固体部分提取在爆炸性分解之前或之后的木质纤维素生物质的液化部分。 这从木质纤维素生物质中除去抑制酶纤维素水解和糖发酵成乙醇的化合物。 为了改善经济性,抑制性化合物不能完全去除。 提取步骤基于反应混合物中的木糖当量含量进行控制,一旦实现固体部分的干物质中木糖当量含量为4-8%w / w的木糖,就停止萃取步骤。 这最经济地平衡了抑制化合物去除的实际需要与经济需要最小化整个乙醇生产过程的成本。

    SYSTEM AND METHOD FOR PREEXTRACTION OF HEMICELLULOSE THROUGH USING A CONTINUOUS PREHYDROLYSIS AND STEAM EXPLOSION PRETREATMENT PROCESS
    8.
    发明申请
    SYSTEM AND METHOD FOR PREEXTRACTION OF HEMICELLULOSE THROUGH USING A CONTINUOUS PREHYDROLYSIS AND STEAM EXPLOSION PRETREATMENT PROCESS 有权
    通过连续预分解和蒸汽爆炸预处理方法预处理细胞膜的系统和方法

    公开(公告)号:US20090221814A1

    公开(公告)日:2009-09-03

    申请号:US12389020

    申请日:2009-02-19

    IPC分类号: C07H1/08 B01J19/00

    摘要: A system has been developed for pretreating cellulosic biomass feed stock including: a first pressurized reactor receiving the feed stock, wherein the feed stock undergoes hydrolysis in the first pressurized reactor; a sealing device having a first pressurized coupling to a feedstock discharge port of the first pressurized reactor, and a second pressurized coupling to a second pressurized reactor; a drain for a liquid including dissolved hemi-cellulosic material extracted from the feed stock in at least one of the first pressurized reactor and the sealing and extraction device; the second pressurized reactor assembly receiving the pressurized feed stock from the sealing device at a pressure substantially greater than the pressure in the first pressurized reactor, wherein cells of the feed stock are infused with water in the second pressurized reactor, and an expansion device downstream of the second pressurized reactor assembly, wherein the expansion device rapidly releases the pressure of the feed stock discharged from the second pressurized reactor such that the feed stock undergoes a steam explosion reaction.

    摘要翻译: 已经开发了用于预处理纤维素生物质原料的系统,包括:接收原料的第一加压反应器,其中原料在第一加压反应器中经历水解; 密封装置,其具有与所述第一加压反应器的原料排出口的第一加压耦合,以及与第二加压反应器的第二加压耦合; 包括在第一加压反应器和密封和提取装置中的至少一个中从原料中提取的溶解的半纤维素材料的液体排水口; 所述第二加压反应器组件以基本上大于所述第一加压反应器中的压力的​​压力从所述密封装置接收所述加压原料,其中所述原料的细胞在所述第二加压反应器中注入水,以及在所述第二加压反应器下游的膨胀装置 第二加压反应器组件,其中膨胀装置快速释放从第二加压反应器排出的原料的压力,使得原料经历蒸汽爆炸反应。

    High pressure homogenizing apparatus and method thereof
    9.
    发明申请
    High pressure homogenizing apparatus and method thereof 有权
    高压均质装置及其方法

    公开(公告)号:US20070114307A1

    公开(公告)日:2007-05-24

    申请号:US11651580

    申请日:2007-01-10

    IPC分类号: B02C19/00

    摘要: The present invention relates to a high pressure homogenizing apparatus and a method thereof for finely dividing a fine solid material or fibrous cellulose of chemical, medical, and resin products in a suspension as a dispersion or emulsification, or finely dividing by crushing cell membranes of fungi with high efficiency. The apparatus of the present invention is free from damage of valves so that its maintenance and control become easy. The high pressure homogenizing apparatus to finely divide a raw material in the suspension includes a high pressure homogenizing device having an orifice, a raw material receiving passage connected to the high pressure homogenizing device, a processing piston, and a processing recess disposed in a receiver. A front end of the processing piston is inserted into the processing recess with a pressure intensifier and a volume compression inside the processing recess pressurizes the suspension in the processing recess to lead the suspension into the raw material receiving passage for finely dividing the raw material.

    摘要翻译: 本发明涉及一种将悬浮液中的化学,医药和树脂产品的微细固体材料或纤维状纤维素细分为分散体或乳化剂或通过粉碎真菌细胞膜细分的高压均质装置及其方法 效率高。 本发明的装置不会损坏阀门,因此其维护和控制变得容易。 用于将悬浮液中的原料细分的高压均质化装置包括具有孔口,与高压均化装置连接的原料容纳通道,加工活塞和设置在接收器中的处理凹部的高压均质装置。 加工活塞的前端用加压器插入加工凹部,加工凹部内部的体积压缩对加工凹部中的悬浮液加压,将悬浮液引导到原料接收通道中,以细分原料。

    Apparatus for hydrolyzing and drying lignocellulosic material
    10.
    发明授权
    Apparatus for hydrolyzing and drying lignocellulosic material 失效
    用于水解和干燥木质纤维素材料的装置

    公开(公告)号:US5454911A

    公开(公告)日:1995-10-03

    申请号:US139152

    申请日:1993-10-21

    摘要: An energy efficient process for hydrolyzing lignocellulosic materials which comprises using a primary system by providing a start-up energy input to operating saturated steam conditions and thereafter operating the primary system with substantially constant energy input, the condition of the hydrolyzing saturated steam being controlled by water injection and/or steam bleeding from the primary system. The dwell time of the solids stream in the primary sustem is controlled by controlling its passage with flashing off of steam into a secondary system where drying occurs together with some small measure of hydrolysis in a lower pressure superheated steam environment, there being an energy input into the secondary system using steam bled from the primary system. The output solids material stream is preferably capable of being self polymerized into a formed shape eg a board.

    摘要翻译: 用于水解木质纤维素材料的能量有效的方法,其包括通过提供启动能量输入来操作饱和蒸汽条件并且此后以基本上恒定的能量输入来操作初级系统来使用主要系统,水解饱和蒸汽的条件由水控制 注射和/或蒸汽从主系统出血。 主要维持物中固体物流的停留时间通过控制其通过蒸汽闪蒸进入二次系统来控制,其中干燥与低压过热蒸汽环境中的一些少量水解一起进行,其中有能量输入 二次系统使用从主系统排出的蒸汽。 输出固体物质流优选能够自聚合为成形形状,例如板。