Abstract:
An electric power steering apparatus comprising a rack shaft having two racks, a first rack-and-pinion mechanism for transferring a steering torque to the rack shaft, and a second rack-and-pinion mechanism for transferring an assist torque to the rack shaft. The second rack-and-pinion mechanism includes a pinion and a rack both being helical gears so that a large torque can be transmitted to the rack shaft. Teeth of the pinion and rack are arc profiled. The arc profiled teeth mesh with each other through a large contact area of concave and convex surfaces thereof and hence with a reduced contact pressure compared to involute profiled teeth. The arc profiled teeth thus have increased surface fatigue strength, bending strength and bending fatigue strength and can transmit an assist torque sufficiently to the rack shaft. Moreover, they have durability sufficient to withstand a torque load of a motor inertia.
Abstract:
Rack and pinion steering gear in which an adjustable preloaded rack bearing carries an endless train of balls which are fed into and out of a linear track in the rack. With this ball train interconnection, the sliding friction between the rack and rack bearing is reduced while rack rotation from torque loads is prevented.
Abstract:
A rack shaft supporting device includes a support yoke, a plug that closes the other opening of an accommodation chamber, a ball screw mechanism between the support yoke and the plug, and a torsion urging member between the ball screw mechanism and the plug. The ball screw mechanism includes: a first threaded portion in which a first thread groove is formed; a second threaded portion in which a second thread groove is formed; and balls arranged in a rolling path formed of the first thread groove and the second thread groove. The torsion urging member rotates the second threaded portion relative to the plug and moves the second threaded portion toward the support yoke.
Abstract:
Due to the meshing of the gears, the following force works on the rack. A separating force (Fα) determined by a pressure angle of gears, a lateral force (Fβ) determined by an angle of torsion of the rack, and drag (Fr) for offsetting angular moment occurring in the rack due to the lateral force (Fβ). A resultant (F) of the force works from the rack on the rack guide. When the line of this resultant (F) is held on the “inner side” of the end portions of the needle bearing 25 in this rolling type rack guide 21, the rotation of the roller 22 becomes stable.
Abstract:
A rack shaft (110) has a rolling contact surface (110b) on the opposite side of rack teeth (110a) across an axis line X, and a pair of slanted surfaces (110c, 110c) extending in parallel with the axis line across the rolling contact surface (110b). Furthermore, a roller (123) rolling on the rolling contact surface (110b) of the rack shaft (110) and an urging member (130) having contact with the pair of slanted surfaces (110c, 110c) for applying an urging force are provided. The urging member (130) is attached to the housing (101), forms an annular configuration surrounding the entire circumference of the rack shaft (110), and has contact portions (130b, 130b) having contact with the pair of slanted surfaces (110c, 110c) to apply the urging force. Therefore, the force exerted on the rack shaft (110) by a pinion (103a) can be supported by a cylindrical roller (123) contacting with the rolling contact surface (110b). Moreover, it is possible to restrain a rotational displacement of the rack shaft (110) about the axis line by applying the urging force against the pair of slanted surfaces (110c, 110c) of the rack shaft (110) by the contacting portions (130b, 130b) of the urging member (130). Also, since the urging member (130) has an annular configuration, it is advantageously possible to easily attach or detach the urging member (130) to or from the housing (101) without using a connecting member such as adhesive or a screw.
Abstract:
A rack shaft (110) is formed with a rolling face (110c) narrower than a face width of rack teeth (110a) on the opposite side with an axis line X of the rack shaft being interposed therebetween, and formed with a pair of oblique faces (110b) on both sides with the rolling face (110c) being interposed therebetween, there are further provided a cylindrical roller (123) rolling on the rolling face (110c) of the rack shaft (110) and a support device (120) pressing the cylindrical roller (123) toward the rack shaft (110), and hence the cylindrical roller (123) rolls on the rolling face (110c) when a steering force is transmitted to the rack shaft (110) from a pinion (103a), thereby making it possible to allow a movement of the rack shaft (110) in an axis-line direction with a smaller resisting force.
Abstract:
A rack and pinion steering gear (10) comprises a housing (12). A yoke assembly (40) is in the housing (12) for at least partially supporting and guiding movement of a rack bar (34) relative to a pinion gear (26). The yoke assembly (40) comprises a yoke (42) and a plurality of rotatable members. The yoke (42) has a first end surface (48) and an axis (A) that extends transverse to the direction of movement of the rack bar (34). Each of the plurality of rotatable members is supported by the yoke (42). A portion of each rotatable member projects outward of the first end surface (48) of the yoke (42) for contacting the rack bar (34). Each rotatable member is rotatable about its axis and is fixed against movement along the yoke axis (A) relative to the yoke (42).
Abstract:
A rack and pinion steering gear (10) comprises a housing (12) having an axially extending passage (14) and a yoke bore (18) that intersects the axially extending passage (14) within the housing (12). A pinion gear (26) is rotatably mounted in the housing (12). A rack bar (34) extends through the axially extending passage (14) and is movable relative to the pinion gear (26). The rack bar (34) has teeth in meshing engagement with teeth (32) of the pinion gear (26). A yoke assembly (54) is located in the yoke bore (18) of the housing (12) for at least partially supporting and guiding movement of the rack bar (34) relative to the pinion gear (26). The yoke assembly (54) comprises a yoke (56) having first and second roller assemblies (154 and 166) for contacting the rack bar (34) and rotating during movement of the rack bar (34). A first spindle (112) is fixed to the yoke (56) and supports the first roller assembly (154) and a second spindle (114) is fixed to the yoke (56) and supports the second roller assembly (166).
Abstract:
A support yoke pressed against a rack bar to preload the rack relative to a pinion has a roller for guiding the rack bar by contact therewith. A plate of synthetic resin is interposed between each end face of the roller and the roller mount portion of the support yoke opposed thereto.