Abstract:
Automated fixture layout is approached in two distinct stages. First, the spatial locations of clamping points on the work piece are determined to ensure immobility of the fixtured part under any infinitesimal perturbation. Second, spatial locations are matched against a user-specified library of reconfigurable clamps to synthesize a valid fixture layout or configuration that includes clamps that are accessible and collision free. The spatial locations matching during the second stage can be the same spatial locations chosen in the first stage to ensure immobility, or a different set of spatial locations.
Abstract:
A method of producing an assembly tool (60) for assembling an assembly (6), the method comprising: providing at least a portion of a jig frame (62); fixing support plates (65) to the jig frame (62); machining the one or more support plates (65) such that a surface of each of the support plates (65) lies in a common plane (130); positioning the jig frame (62) such that the machined surfaces of the support plates (65) contact with a supporting surface (138); fixing pickup device mounting plates (140a, 140b) to the jig frame (62); machining, with respect to the supporting surface (138), the pickup device mounting plates (140a, 140b) such that a surface of each mounting plate (140a, 40b) has a respective predetermined position and orientation with respect to the supporting surface (138); and fixing, to the machined surfaces of the mounting plates (140a, 140b), a respective pickup device (66-72).
Abstract:
A method and system for monitoring a mandrel. A first plurality of transmitting devices is positioned with respect to the mandrel. Signals from a portion of the first plurality of transmitting devices are received at a receiving device. The signals are processed to determine a configuration of the mandrel.
Abstract:
A system for part measurement and verification is disclosed. The system comprises a set of design criteria specifying a part and a fixture with gage blocks for positioning the part, where each of the gage blocks represents a known position. At least one probe is operable to measure the scalar values of the part and the gage blocks. A handheld information processor or computer is coupled to the probe for receiving the measurements and is operable to transform the measurements and compare those measurements to the design criteria to in order to verify the part. A method for part measurement and verification is disclosed. The method comprises eight steps. Step one calls for specifying the part with a set of design criteria. Step two requires storing the design criteria in a handheld information processor. Step three provides placing the part in a fixture with gage blocks at known locations. In step four, the method provides for configuring the handheld information processor to receive part measurements. The next step calls for measuring the part with a handheld probe to generate part measurements. Step six calls for receiving the generated part measurements in the handheld information processor. Step seven requires transforming the generated part measurements to a different reference frame. The last step calls for comparing the transformed part measurements to the design criteria in order to generate a part verification report.
Abstract:
A setup verification system for a machining process is disclosed. The setup verification system includes a console, a master component, and a modified machining station. The consoled includes a console fixture and a locator affixed to the console fixture. The master component is within the console fixture and in contact with the locator. The master component includes a feature machined into the master component. The modified machining station includes a housing and an instrumented tool coupled to the housing. The instrumented tool includes a tool shaft and a sensor attached to the tool shaft.
Abstract:
A method for properly locating a flexible fixture on a CNC machine comprises probing a plurality of locators on a flexible fixture to determine a locator position on a coordinate system for the CNC machine. The position for each of the plurality of locators is analyzed to determine if all of the plurality of locators are within a predetermined offset limit from a nominal position. A controller is programmed with an offset compensation amount based upon the probed position for each locator when each of the plurality of locators is within the predetermined offset limit. The locator positions are adjusted if one of the probed locations is not within the predetermined offset limit. The CNC probing programs are generated by a computer language to accommodate various fixture configurations.
Abstract:
A system for part measurement and verification is disclosed. The system comprises a set of design criteria specifying a part and a fixture with gage blocks for positioning the part, where each of the gage blocks represents a known position. At least one probe is operable to measure the scalar values of the part and the gage blocks. A handheld information processor or computer is coupled to the probe for receiving the measurements and is operable to transform the measurements and compare those measurements to the design criteria to in order to verify the part. A method for part measurement and verification is disclosed. The method comprises eight steps. Step one calls for specifying the part with a set of design criteria. Step two requires storing the design criteria in a handheld information processor. Step three provides placing the part in a fixture with gage blocks at known locations. In step four, the method provides for configuring the handheld information processor to receive part measurements. The next step calls for measuring the part with a handheld probe to generate part measurements. Step six calls for receiving the generated part measurements in the handheld information processor. Step seven requires transforming the generated part measurements to a different reference frame. The last step calls for comparing the transformed part measurements to the design criteria in order to generate a part verification report.
Abstract:
Disclosed is a method of producing a machining fixture for fixedly holding a workpiece during machining of that workpiece. The method comprises: providing an initial machining fixture comprising a plurality of receiving elements for receiving the workpiece to be machined; determining a datum, the datum being dependent upon the relative positions of the receiving elements; determining positions and orientations of one or more reference surfaces with respect to the datum; measuring the surface of the initial machining fixture with respect to the datum; and, thereafter, controlling machining apparatus with respect to the datum to machine the initial machining fixture to form the one or more reference surfaces, thereby producing the machining fixture.
Abstract:
A method and system for monitoring a mandrel. A first plurality of transmitting devices is positioned with respect to the mandrel. Signals from a portion of the first plurality of transmitting devices are received at a receiving device. The signals are processed to determine a configuration of the mandrel.
Abstract:
Automated fixture layout is approached in two distinct stages. First, the spatial locations of clamping points on the work piece are determined to ensure immobility of the fixtured part under any infinitesimal perturbation. Second, spatial locations are matched against a user-specified library of reconfigurable clamps to synthesize a valid fixture layout or configuration that includes clamps that are accessible and collision free. The spatial locations matching during the second stage can be the same spatial locations chosen in the first stage to ensure immobility, or a different set of spatial locations.