Abstract:
A method and apparatus for underwater pelletizing and subsequent drying of polyethylene terephthalate (PET) polymers and other high temperature crystallizing polymeric materials to crystallize the polymer pellets without subsequent heating. High velocity air or other inert gas is injected into the water and pellet slurry line to the dryer near the pelletizer exit. Air is injected into the slurry line at a velocity of at least about 200 m3/hour. Such high-speed air movement forms a vapor mist with the water and significantly increases the speed of the pellets into and out of the dryer such that the PET polymer pellets leave the dryer at a temperature sufficient to self-initiate crystallization within the pellets.
Abstract:
The invention relates to a device for the implementation of a method for the production of pellets of polyamide 6 or copolyamides. The method can include production of a melt of polyamide 6 or copolyamides by means of polymerization, production of pellets from the melt by means of underwater pelletization into a process fluid, removal of the pellets from a site of underwater pelletization in the process fluid, supply of the pellets in the process fluid to an extraction stage, extraction of low-molecular components as extract, and drying of the pellets after extraction, wherein the underwater pelletization stage and the extraction stage take place using the same process fluid.
Abstract:
A method and apparatus for underwater pelletizing and subsequent drying of polyethylene terephthalate (PET) polymers and other high temperature crystallizing polymeric materials to crystallize the polymer pellets without subsequent heating. High velocity air or other inert gas is injected into the water and pellet slurry line to the dryer near the pelletizer exit. Air is injected into the slurry line at a velocity of at least about 200 m3/hour. Such high-speed air movement forms a vapor mist with the water and significantly increases the speed of the pellets into and out of the dryer such that the PET polymer pellets leave the dryer at a temperature sufficient to self-initiate crystallization within the pellets.
Abstract:
The invention is directed to a device for converting free-flowing feed material (43), for example, foils, fibers, foam products, powders, and the like of organic and/or inorganic materials into granules, agglomerates, pellets, green compacts, and the like by applying pressure with a cylindrical compression chamber (17), which is arranged around an axis (1). At its periphery, the compression chamber (17) is confined by a ring element (18) with passage openings (19), and it accommodates a pressure element (10) that rotates around the axis (1) in the direction of rotation (27). The feed material (43) is axially conveyed to the compression chamber (17) and is radially supplied to the ring element (18) by the pressure element (10). The pressure element (10) includes at least one pressing blade (9), which extends to and interacts with the ring element (18), the front flank (28) of said pressing blade in the direction of rotation (27) being curved such that between pressure arm (9) and ring element (18), a narrowing compression zone (30) is formed, the end of which is formed by a pressure piece (29, 42). Due to the thus fixedly defined geometry of the compression zone, various process parameters, for example, pressure, temperature, and viscosity of the feed material, cannot be influenced while being processed. The remedy of this disadvantage provided by the present invention is such that the segment of the pressing blade (9), which is positioned in front of the pressure piece (29, 42) in the direction of rotation (27), and which forms the compression chamber (30), is at least in part formed by a shape component (31, 40), which is detachably connected to the pressing blade (9), the spine of which (34) determines the contour of the compression zone (30).
Abstract:
A method and apparatus for underwater pelletizing and subsequent drying of polyethylene terephthalate (PET) polymers and other high temperature crystallizing polymeric materials to crystallize the polymer pellets without subsequent heating. High velocity air or other inert gas is injected into the water and pellet slurry line to the dryer near the pelletizer exit. The slurry line has a substantially straight component, and air is preferably injected at the end of the straight component nearest the pelletizer exit and in a direction substantially coincident with the axis of the straight component. The air injection significantly increases the speed of the pellets into and out of the dryer such that the PET polymer pellets leave the dryer above at least 135° C., and preferably above 145° C., to self-initiate crystallization.
Abstract:
A rotary cutter assembly (11) includes a rotary cutter (74) rotated by a motor (76) through a drive including pulleys (250, 264) and a belt (326) inside of a combination guard and belt tensioner assembly (260). The rotary cutter (74) includes a cutter head (82) having integral blade holders (92) which slideably receive knives (90) in a channel (230) each having a detent (236) which is received in an aperture (91) in the knife (90) so that no fasteners or moveable parts are provided for holding the knives (90) and adjustment of the knives (90) is not needed or allowed. Guard quarters (266, 314) and a guard half (268) are moveable between closed and open positions and are held in the closed position by a single latch (325). The guard half (268) includes an idler (300) which tensions the belt (326) in the closed position. The second guard quarter (314) is mounted upon a pivotable cover (306) which together with the mount (262) for the motor (76) defines an enclosure for the rotary cutter (74) and the food products cut thereby and abuts with the guard half (268) in their closed positions.
Abstract:
The present invention relates to a device for granulating thermoplastic materials issuing from orifices, said orifices being provided in a substantially circular arrangement in an orifice plate and being swept by blades rotating about a blade carrier shaft, said blades being held by a blade carrier in an oblique position with respect to the radial direction, the blade carrier shaft extending through the centre of the circular arrangement and a cooling medium being supplied to the orifice plate and to the blades for cooling the granulated plastic materials. The blade carrier is disposed with the blade carrier shaft in a substantially round housing extending as far as the orifice plate, a coolant inlet joining into the housing in the tangential direction for producing an annular flow, the blade carrier rotating in the housing, the cooling medium rotating in the housing substantially with a velocity and direction of rotation corresponding to the rotational velocity and direction of rotation of flow openings in the blade carrier, through which flow openings the cooling medium reaches the blades.
Abstract:
An adjustable sectioned water flow guide stationarily mounted in the water box of an underwater pelletizer to adjust the flow of pressurized water through the water box in order to accommodate a range of variable process requirements, such as pellet size, water flow, water temperature, melt flow, etc., while preventing pellet distortion and die hole freezing. The length and surface configuration of the water flow guide may be readily adapted through selection of an appropriate number of grooved or ungrooved sections to optimize fluid flow for particular pelletizer applications.
Abstract:
A die and a die assembly are disclosed for use in association with an underwater pelletizer. The die has unique coiled heating elements which allow for uniform heating of the extrusion orifices which pass through the die, reducing or eliminating polymer solidification within the die, thereby allowing the manufacture of uniform pellets of a specific geometry. The heating elements are contained within the die plate of the die, and in a preferred embodiment occupy annular grooves formed therein which are concentric with the extrusion orifice pattern. The die assembly includes thermally-insulating adaptors and gaskets which cover the annular grooves containing the heating elements.
Abstract:
An apparatus for the agglomeration of feed material with thermoplastic properties has a radially symmetrical hollow chamber with a perforated die defining its periphery and a front wall element and a rear wall element closing off ends of the hollow chamber. A material feeding system is connected to the hollow chamber. An agglomerating vane arranged in the hollow chamber rotates in a direction of rotation about a longitudinal axis of the hollow chamber. The agglomerating vane has a front side in the direction of rotation. The front side, the front and rear wall elements, and the perforated die define a revolving plasticizing chamber. The front and rear wall elements have inner surfaces facing the hollow chamber and at least one of the inner surfaces has profiles running from an inner area of the inner surface to an outer area of the inner surface for transporting the feed material.