Abstract:
A method for assembling a head-gimbal assembly of a hard disk drive, the method including the steps of dispensing adhesive onto a top surface of a gimbal tongue, wherein the gimbal tongue is positioned adjacent to a load beam with a dimple extending from its top surface, and wherein the gimbal tongue is configured with at least one support feature that inhibits its deformation toward the dimple when subjected to downward pressure with respect to the dimple; positioning a slider on which a magnetic head is mounted adjacent to the top surface of the gimbal tongue; and pressing the slider onto the adhesive and toward the dimple of the load beam.
Abstract:
A method of manufacturing a head suspension includes a punching process, a positioning process, and an affixing process. An objective part on the head suspension to which a damper 73 is affixed includes a discontinuous section 72. The punching process punches a damper material into the damper 73 whose shape corresponds to the shape of the objective part excluding the discontinuous section 72. The positioning process positions the damper 73 to the objective part so that the damper 73 avoids and surrounds the discontinuous section 72, and the affixing process affixes the damper 73 to the objective part. The method secures a uniform damping effect among manufactured head suspensions and improves the yield of dampers and head suspensions without deteriorating the functions and performances of the head suspensions.
Abstract:
A base material has a vibration damper provided detachably on a liner through an attaching surface. An apparatus is used when punching the vibration damper piece from the base material. The punched vibration damper piece is attached on an objective portion of a semi-finished head suspension. The apparatus includes a hollow punch and a punch drive mechanism. The hollow punch has a tooth portion at a distal end and a hollow internal surface that has a holding force larger than an attaching force of the vibration damper to the liner. The hollow punch punches the vibration damper piece out from the base material to hold the vibration damper piece on the hollow internal surface. The punch drive mechanism drives the hollow punch backward and forward in a punching direction, so that the vibration damper piece is punched with the tooth portion without punching out the liner.
Abstract:
Multi-layer ground plane structures and methods of manufacture for integrated lead suspension flexures. A flexure in accordance with one embodiment of the invention includes an insulating layer, a plurality of traces on the insulating layer and a stainless steel base layer on the side of the insulating layer opposite the traces. The stainless steel base layer includes one or more void portions with voids in the base layer opposite the insulating layer from the traces and one or more backed portions with the base layer backing the traces. A plurality of patterned and transversely-spaced first conductive ground planes are located opposite the insulating layer from the traces at the void portions and backed portions of the stainless steel base layer. A continuous gold second conductive ground plane is located opposite the insulating layer and the first ground planes from the side of the insulating layer adjacent to the traces at the void portions and backed portions of the stainless steel base layer. The gold ground plane can be used as an etch stop during formation of the voids in the base layer.
Abstract:
A magnetic recording medium which does not easily cause a material containing Fe or Co to corrode is disclosed. The method for manufacturing a magnetic recording medium 122 includes a process of forming a magnetic layer 30 on a non-magnetic substrate 10, a process of forming a recessed area 65 in the magnetic layer 30, a process of forming a corrosion-resistant film 60 to cover an exposure surface 65c of the recessed area 65, and a process of forming a magnetic recording pattern made of the magnetically separated magnetic layer 30 by forming a non-magnetic layer 40 to fill in the recessed area 65.
Abstract:
In a manufacturing method for a head gimbal assembly, before mounting a slider on a suspension, coating films each made of solder are formed on respective terminals of a plurality of leads to be connected to a plurality of electrode pads of the slider. After mounting the slider on the suspension, the coating films are heated with laser light to thereby melt the solder, with the respective terminals of the plurality of leads in contact with the corresponding electrode pads via the respective coating films, whereby the terminals are electrically and physically connected to the electrode pads.
Abstract:
A suspension for supporting a magnetic head is provided with a load beam formed of a thin-plate spring. A recess for accommodating a damper is formed in the load beam. The damper is affixed to a bottom surface of the recess.
Abstract:
An object of the invention is to achieve thinning while maintaining a function required for an auxiliary recording layer, thereby achieving improvement of SNR.A configuration of a method for manufacturing a perpendicular magnetic disk 100 according to the invention includes a granular magnetic layer forming step, on a base 110, a granular magnetic layer 160 in which a grain boundary portion is formed by segregation of a non-magnetic substance containing an oxide as a main component around magnetic particles containing a CoCrPt alloy grown in a columnar shape as a main component; an auxiliary recording layer forming step of forming an auxiliary recording layer 180 that contains a CoCrPtRu alloy as a main component and has a film thickness of 1.5 to 4 nm above the granular magnetic layer; and a heating step of heating the base formed with the auxiliary recording layer in a temperature range of 210 to 250° C.
Abstract:
A method for manufacturing a disk drive head suspension having a plated load point dimple. A photoresist mask having an opening with load point-defining side walls and a load point diameter is formed over a planar portion of a spring metal member. Metal is plated onto the spring metal member in the opening to form a load point having the load point diameter on the planar portion of the spring metal member.
Abstract:
A system and method for the production level screening of low flying magnetic heads in the manufacture of disk drive head disk assemblies (HDAs) is disclosed. A test disk is provided and has a plurality of bumps extending from at least one surface thereof to a predetermined height between 2 and 12 nanometers. The test disk is rotated to fly a head of a head gimbal assembly selected from the group adjacent the surface of the test disk. An interaction of the head with one or more of the plurality of bumps may be sensed and the head gimbal assembly may be screened out from the group in response to the sensing of the interaction.