公开(公告)号：US20040026002A1

公开(公告)日：2004-02-12

申请号：US10358145

申请日：2003-02-05

发明人： Walter Weldon ,  Steven Roy Butler ,  David Downs

IPC分类号： B28B003/00 ,  B32B013/00 ,  B32B013/08 ,  B32B031/06

CPC分类号： E04C2/043 ,  B28B19/0092 ,  C04B11/036 ,  C04B28/14 ,  C04B28/147 ,  C04B2111/0062 ,  Y02W30/95 ,  C04B14/42 ,  C04B18/167 ,  C04B22/0013 ,  C04B22/147 ,  C04B24/36 ,  C04B24/38 ,  C04B38/0051 ,  C04B38/10 ,  C04B2103/10 ,  C04B2103/20 ,  C04B2103/408 ,  C04B20/02 ,  C04B24/383 ,  C04B41/459

摘要： A method of making a gypsum board includes mixing together gypsum and water in a mixer to form a gypsum slurry; discharging the gypsum slurry onto a first facing sheet; laying a second facing sheet on top of the discharged gypsum slurry; passing the gypsum slurry and facing sheets through a forming station to form the slurry to a desired thickness; allowing the formed gypsum slurry to set; removing at least one of the facing sheets from the set gypsum; cutting the set gypsum into boards; and drying the cut gypsum boards.

摘要翻译： 制造石膏板的方法包括在混合器中将石膏和水混合在一起以形成石膏浆料; 将石膏浆料排放到第一面板上; 在排出的石膏浆料的顶部铺设第二层板; 将石膏浆料和面层片材通过成形工位，以将浆料形成所需厚度; 允许形成的石膏浆料; 从集合的石膏中去除至少一个相对的片材; 将石膏切割成板; 并干燥切割的石膏板。

公开(公告)号：US20010001218A1

公开(公告)日：2001-05-17

申请号：US09732852

申请日：2000-12-08

发明人： Joseph S. Luongo

IPC分类号： B29C039/20 ,  B29C071/00 ,  B29D009/00 ,  B32B005/16 ,  B32B013/08 ,  C08K003/30 ,  C08K003/38 ,  C08L003/02 ,  C08L003/10 ,  C08L013/02

CPC分类号： B32B13/08 ,  B28B11/24 ,  B28B15/00 ,  B28B19/0092 ,  B28B23/0087 ,  B29C39/14 ,  B32B2264/025 ,  B32B2264/0292 ,  C04B26/04 ,  C04B28/14 ,  C04B2111/0062 ,  C04B2111/28 ,  E04C2/043 ,  Y10T428/249954 ,  Y10T428/249956 ,  Y10T428/249957 ,  Y10T428/249958 ,  C04B14/185 ,  C04B22/0013 ,  C04B22/16 ,  C04B24/023 ,  C04B24/2623 ,  C04B24/383 ,  C04B38/10 ,  C04B40/0263 ,  C04B2103/10 ,  C04B24/2641 ,  C04B40/0028 ,  C04B24/282 ,  C04B2103/406 ,  C04B14/365

摘要： A novel construction board composition is disclosed comprising a unique combination of synthetic binders selected for their ability to establish a strengthened permanent bond in the final dry state for use in a construction board composition comprising primarily gypsum, and in a construction board composition comprising an expanded mineral such as Perlite which largely reduces the amount of gypsum over current gypsum construction board formulations, thus reducing the weight while maintaining the strength of the construction board structure. In a preferred embodiment, the lightweight, strengthened gypsum construction board of the present invention also comprises an optional covering veneer that is applied to provide increased strength, moisture resistance, and fire retardency, and the back paper top ply is treated to provide increased flexural strength. Additionally, this invention relates to the unique manufacturing process to produce the improved gypsum construction board composition of the present invention in order to create a lightweight, strengthened, moisture resistant, and fire retardant construction board used to cover walls in construction applications. Still further, this invention relates to the apparatus for manufacturing the construction board composition of the present invention, including a method and apparatus for economically converting a standard gypsum construction board manufacturing facility into a facility for manufacturing the improved gypsum construction board of the present invention.

摘要翻译： 公开了一种新颖的建筑板组合物，其包括合成粘合剂的独特组合，所述合成粘合剂选择用于在最终干燥状态下建立强化的永久性粘合剂以用于主要包含石膏的建筑板组合物中，以及在包含膨胀矿物 例如珍珠岩，其大大减少石膏量超过目前的石膏建筑板配方，从而在保持施工板结构的强度的同时减轻重量。 在优选实施例中，本发明的轻质，强化的石膏结构板还包括可选的覆盖单板，其用于提供增加的强度，防潮性和阻燃性，并且后纸顶层被处理以提供增加的弯曲强度 。 另外，本发明涉及生产本发明的改进的石膏结构板组合物的独特的制造方法，以便产生用于覆盖施工应用中的墙壁的轻质，强化，防潮和阻燃的建筑板。 此外，本发明涉及本发明的施工板组合物的制造装置，其包括将标准石膏建筑板制造设备经济地转化为本发明的改进的石膏结构板的制造设备的方法和装置。

公开(公告)号：US20040182272A1

公开(公告)日：2004-09-23

申请号：US10393079

申请日：2003-03-20

发明人： William Ralph Fox JR. ,  Melissa Susan Merfeld

IPC分类号： B41M001/00 ,  B32B013/08 ,  B32B031/12

CPC分类号： E04C2/043 ,  B28B19/0092 ,  Y10T428/232 ,  Y10T428/24934 ,  Y10T428/249968

摘要： An apparatus and method for applying reference or grid markings to wallboard during the manufacturing process is disclosed. Reference or grid markings are applied to one sheet of cover paper at a location between the originating cover paper rolls and the cover paper creaser or creasers. This is accomplished by locating and aligning multiple print heads across the width of the continuously passing cover paper, such that markings are ejected onto the cover paper in a specific and coordinated fashion. In addition to using any suitable commercially-available computer equipment to coordinate printer head activity, this function is accomplished by attaching each print head to a common horizontal support element and provide individual adjustments that are perpendicular to, and with the directional flow of the passing cover paper.

摘要翻译： 公开了一种在制造过程中将参考或栅格标记应用于墙板的装置和方法。 参考或网格标记被应用于一张覆盖纸在原始封面纸卷和封面纸压克力或绉纱纸之间的位置。 这通过在连续通过的覆盖纸的宽度上定位和对准多个打印头来实现，使得标记以特定和协调的方式被弹出到封面纸上。 除了使用任何合适的市售计算机设备来协调打印头的活动性之外，该功能是通过将每个打印头附接到公共的水平支撑元件来实现的，并且提供垂直于和经过盖的定向流动的单独的调整 纸。