Abstract:
A relatively inexpensive robust attachment strategy that insures good perpendicularity between a valve member (50) and an armature (52) utilizes an intervening nut (51) between the armature (52) and valve member (50). A valve member (50) is received in a guide bore (56) of a valve body (38). A nut (51) is threaded onto one end of a valve member (50). The armature (52) is press fit onto a orientation neutral interface (75) of the nut (51), and a fixture is utilized to set near perfect perpendicularity between an air gap plane (64) of the armature (52) and a centerline of the valve member (50). The armature (52) is then welded to the valve member (50). The weld (80) may be accomplished via laser welding while the valve assembly (40) is firmly held in an appropriate position within the fixture (90). The valve assembly (40) may be then incorporated into a fuel injector stack of components (17) in a conventional manner.
Abstract:
A method of operating a power system (210) is disclosed. The power system may include an engine (10). The engine may include a combustion chamber (22), a drive member (18), and a fuel system (12) with a fuel injector (32). The method may include selectively operating the fuel system to supply fuel from the fuel injector to the combustion chamber and combusting the fuel in the combustion chamber to drive the drive member. The method may also include selectively operating the fuel system to generate parasitic losses without supplying fuel to the combustion chamber to drive the drive member. Operating the fuel system to generate parasitic losses may include generating pressure in a component (32) of the fuel system with power derived from the engine and dissipating at least a portion of the generated pressure without delivering fuel from the fuel injector to the combustion chamber.
Abstract:
Various fuel injection systems and fuel injectors are disclosed that provide varying cooling rates for fuel injectors connected in series to fuel supply and drain rail. The local cooling rate for each injector is manipulated to balance the heat flux or heat transfer across the injectors disposed along the rail. The cooling rates may be manipulated by varying sizes of openings or slots in the nozzle case, by varying annular spaces disposed between the nozzle case and the portion of the injector body that houses the actuator and solenoid assembly, and by varying the size of annular spaces disposed between the nozzle case and the cylinder head. Strategic placement of slots in the nozzle case that direct more flow at the portion of the injector body that houses the actuator and solenoid assembly may also be employed. As a result, the operating temperatures of fuel injectors connected in series to a fuel rail can be manipulated and moderated so the downstream injectors are not prone to overheating.
Abstract:
A mechanically actuated electronically controlled fuel injector (10) includes a first electrical actuator (21) that controls the position of a spill valve (22), and a second electrical actuator (31) to control pressure on a closing hydraulic surface (34) associated with a nozzle check valve (32). The fuel injector (10) is actuated via rotation of a cam (9) to move a plunger (15) to displace fuel from a fuel pressurization chamber (17) either to a spill passage (20) or at high pressure out of a nozzle outlet (12) of the fuel injector (10) for an injection event. Pressure in the fuel injector (10) is moderated when the plunger (15) is moving and the nozzle check valve (32) is in a closed position by briefly cracking open the spill valve (22) to relieve some pressure during the dwell (D) between injection events, such as between a large main injection event (51) and a small close coupled post injection event (52). This strategy allows for longer dwell times between injection events as well as smaller injection quantities in the post-injection.
Abstract:
Fuel injectors are disclosed that are capable of simultaneously delivering liquid and gaseous fuels to the combustion chamber (33) of a compression ignition engine. The fuels are delivered to the needle control valve cavity (32) sequentially via separate passageways. The delivery of the pressurized liquid fuel is actuated by the single actuator that is provided for each fuel injector (10). A liquid fuel check valve (34), in combination with the actuator, controls the delivery of the pilot liquid fuel to the needle control valve cavity (32). The gaseous fuel is supplied at a lower pressure than the liquid fuel, after the liquid fuel is delivered to the needle control valve cavity (32) and the gaseous fuel is supplied to the fuel injector (10) without a separate actuator. A check valve (34) in the gaseous fuel passage (28) closes the supply (27) of gaseous fuel when the pressure in the needle control valve cavity (32) rises to a predetermined level as liquid fuel is charged to the cavity (32) after an injection event.
Abstract:
Various fuel injection systems and fuel injectors are disclosed that provide varying cooling rates for fuel injectors connected in series to fuel supply and drain rail. The local cooling rate for each injector is manipulated to balance the heat flux or heat transfer across the injectors disposed along the rail. The cooling rates may be manipulated by varying sizes of openings or slots in the nozzle case, by varying annular spaces disposed between the nozzle case and the portion of the injector body that houses the actuator and solenoid assembly, and by varying the size of annular spaces disposed between the nozzle case and the cylinder head. Strategic placement of slots in the nozzle case that direct more flow at the portion of the injector body that houses the actuator and solenoid assembly may also be employed. As a result, the operating temperatures of fuel injectors connected in series to a fuel rail can be manipulated and moderated so the downstream injectors are not prone to overheating.
Abstract:
A fuel system (12) includes a plurality of fuel injectors (30) each defining a nozzle supply passage (48), a nozzle outlet (50) and a low pressure space (54). The fuel system (12) includes a plurality of mechanically actuated pressure intensifiers (70) each including a tappet (32) and being positioned partially within one of the fuel injectors (30), and a common rail (44) fluidly connecting with each of the fuel injectors (30). Each of the fuel injectors (30) further includes an injection pressure control mechanism (80) having an injection pressure control valve (82). Each injection pressure control valve (82) blocks the corresponding pressure intensifier (70) from the common rail (44) and fluidly connects the pressure intensifier (80) with the low pressure space (54) at a first position, and fluidly connects the pressure intensifier (80) with the common rail (44) and blocks the pressure intensifier (70) from the low pressure space (54) at a second position. Injecting fuel via operating the fuel system (12) may include operating the fuel system(12) in a low leakage mode where the pressure intensifier (70) displaces fuel at a low pressure, between high pressure injections.
Abstract:
A mechanically actuated electronically controlled fuel injector (10) includes a first electrical actuator (21) that controls the position of a spill valve (22), and a second electrical actuator (31) to control pressure on a closing hydraulic surface (34) associated with a nozzle check valve (32). The fuel injector (10) is actuated via rotation of a cam (9) to move a plunger (15) to displace fuel from a fuel pressurization chamber (17) either to a spill passage (20) or at high pressure out of a nozzle outlet (12) of the fuel injector (10) for an injection event. Pressure in the fuel injector (10) is moderated when the plunger (15) is moving and the nozzle check valve (32) is in a closed position by briefly cracking open the spill valve (22) to relieve some pressure during the dwell (D) between injection events, such as between a large main injection event (51) and a small close coupled post injection event (52). This strategy allows for longer dwell times between injection events as well as smaller injection quantities in the post-injection.
Abstract:
A common rail (16) single fluid fuel injection system (12) includes fuel injectors (14, 114) with a single electrical actuator (42) but the ability to produce ramp, square and split injection rate shapes. This is accomplished by including a control valve member (44) that is operably coupled to the electrical actuator and is movable between a high pressure seat (45) and a low pressure seat (46). A fuel supply passage (36) is opened to a nozzle passage by moving an admission valve member (60) from a closed position to an open position by relieving fuel pressure on a control surface (64) via movement of the control valve member (44). In addition, a needle valve member (71, 171) is movable from a closed position to an open position by relieving pressure on a closing hydraulic surface (74, 174) associated with the needle valve (70, 170), which is again accomplished via movement of the control valve member (44) via the electrical actuator (42).
Abstract:
An apparatus and method for controlling fluid flow is disclosed. An electromagnetic actuator may include a stator (60) having an inner pole member (68a, 68b) and an outer pole member (66). The outer pole member may have a fluid passageway (100) therein for transmitting fluid through the outer pole member. The actuator may further include a coil (64, 65) disposed around the inner pole member and arranged between the inner pole member and the outer pole member. The actuator may also include an armature (32, 42) moveable under the influence of a magnetic field generated by the stator and coil and operable to affect transmission of the fluid through the fluid passageway.