Abstract:
A wave solder nozzle (42) is capable of delivering solder material to perform a wave soldering operation on a printed circuit board (18) in an inert atmosphere. The wave solder nozzle (42) includes a front plate (48) and a back plate (50) coupled to the front plate (48). The front plate (48) and the back plate (50) define a channel (52) through which solder material (54) flows. The nozzle (42) further includes an exit trough (58) extending from the back plate (52). The exit trough (58) has a weir (60) provided at one end of the exit trough (58). The exit trough (58) is constructed and arranged to control the flow of solder material (54) from the wave solder nozzle (42). A surface of the exit trough (60) is wettable to improve the flow of solder material (54) out of the wave solder nozzle (42). A method of improving the flow of solder material (52) through the nozzle (42) is also disclosed.
Abstract:
Aspects of the invention are directed to systems and methods for dispensing materials onto a substrate. In one aspect, a dispensing system includes a dispenser having a dispensing outlet positionable over a top surface of the substrate, the dispenser having a substantially vertical dispensing axis along which material from the dispenser is dispensed, and a vision system, coupled to the dispenser, the vision system being positionable to obtain images of the top surface of the substrate along an optical axis, wherein the vision system is constructed and arranged such that the optical axis intersects the dispensing axis.
Abstract:
An apparatus and method for depositing material on a surface of an electronic substrate includes a frame, a substrate support coupled to the frame to support the electronic substrate, a stencil coupled to the frame having at least one aperture to receive a material to be deposited through the aperture onto the surface of the electronic substrate, a controller that controls dispensing of material on the substrates, and a vibration system, coupled to one of the stencil, the frame and the substrate support, and coupled to the controller, that introduces a vibration to the stencil, wherein the vibration has a frequency controlled by the controller based on characteristics of at least one of the material, the stencil and the electronic substrate. Release of material from the apertures is accomplished while the vibration is applied to the stencil.
Abstract:
Customer data relating to the location and character of fiduccials (e.g., conductive pads to which electronic parts are soldered on a printed circuit board) are stored in a digital form (e.g., as "Gerber data"). A library of footprints that characterize the features is created from this data (62, 64). A footprint filter and a modification parameter are then applied to the footprint library to select footprints for modification and to make a desired change to the selected footprints. In a printed circuit board embodiment, apertures (54, 56) in a stencil designed for printing solder on the printed circuit board are then cut in accordance with the footprints. Data representing all the apertures to be cut in the stencil can be moved or scaled to compensate for variations in the printed circuit board manufacturing and stencil manufacturing processes. The above-described method can be carried out via instructions stored as software code on a computer-readable medium.
Abstract:
Flux management systems and methods are provided for filtering vaporized flux from the gas of a reflow soldering oven. A flux management system includes a cooling chamber having a cooling medium through which the gas passes. The vaporized flux condenses on the surfaces of the cooling chamber and drips into a collection pan, thereby preventing it from dripping onto circuit boards passing through the oven. The flux management system may further include a self-cleaning feature that includes a compressed gas, which is allowed to enter the cooling chamber through a solenoid valve. The compressed gas may then be directed through a heater, which increases the temperature of the cooling chamber, thereby causing a decrease in viscosity of the flux, which allows it to flow freely into a drain tube. The flux may then be transported by gravity into a collection container.
Abstract:
An automatic dross removal apparatus for a reservoir having a cavity for containing solder, the apparatus comprising; a conveyor having an endless belt and a first end extending within the cavity of the reservoir for removing dross on the surface of the liquid solder; or a skimmer having a first end extending within the cavity of the reservoir and being movable within the reservoir for miving dross on the surface of the liquid solder out of the reservoir.
Abstract:
A stencil printer (10) for printing viscous material on a substrate includes a frame (12), a stencil (16) coupled to the frame, and a print head (18), coupled for the frame, to deposit and print viscous material over the stencil. The stencil printer further includes a substrate support (28) to support a substrate in a print position and a substrate clamping assembly (28) to clamp the substrate in the print position. In a certain embodiment, the substrate clamping assembly includes a pair of rail members (22, 24) coupled to the frame. The rail members are adapted to engage opposite edges of the substrate (26). The substrate clamping assembly further includes a pair of foils, one for each rail member, with each foil being releasably secured to the rail member (82) in a position so that the foil (80) overlies the substrate. The substrate clamping assembly also includes a pair of clamping member's (84), one for each rail member and foil, to releasably secure the foil in place on the rail member.
Abstract:
A stencil printer for depositing solder paste onto an electronic substrate includes a frame and a stencil coupled to the frame. A dispenser is coupled to the frame, with the dispenser and the stencil being configured to deposit solder paste onto the plurality of pads of the electronic substrate. An imaging system is configured to capture images of regions of interest of at least one of the electronic substrate and the stencil. The stencil printer further includes a controller coupled to the imaging system, with the controller being configured to control movement of the imaging system to capture images of regions of interest (86) of at least one of the electronic substrate and the stencil extending generally along a first axis (84) before moving the imaging system in another direction. A method for dispensing material on a substrate is further disclosed.
Abstract:
Aspects of the invention are directed to systems and methods for dispensing materials onto a substrate. In one aspect, a dispensing system includes a dispenser having a dispensing outlet positionable over a top surface of the substrate, the dispenser having a substantially vertical dispensing axis along which material from the dispenser is dispensed, and a vision system, coupled to the dispenser, the vision system being positionable to obtain images of the top surface of the substrate along an optical axis, wherein the vision system is constructed and arranged such that the optical axis intersects the dispensing axis.
Abstract:
A method for printing a viscous material on substrates within a stencil printer includes supplying viscous material to a dispensing region of a print head, positioning a first substrate into a print position, printing on the first substrate by means of a pair of blades (52, 54) in contact with a stencil (16) during a first print stroke in which the pair of blades travel in a first direction (80), the dispensing region being defined between the pair of blades, positioning a second substrate into a print position, and printing on the second substrate during a second print stroke in which the pair of blades travel in a second direction (82), opposite to the first direction, the pair of blades maintaining contact with the stencil when transitioning between the first and second print strokes. A print head and a stencil printer are further disclosed.