Abstract:
A composite gear includes one or more metal stamped plates (18, 20), and two thermoplastic layers (12, 14) disposed on opposite sides of the plates. Apertures (34) are provided in the stamped metal plates so that the molten thermoplastic material may flow through the apertures and anchor the two thermoplastic layers to each other as well as to the metal plates. The composite gear has composite gear teeth (11) which consist of one or more metal gear teeth portions sandwiched between two thermoplastic gear teeth portions. The thermoplastic gear teeth portions extend outwardly from the metal gear teeth portions so that the thermoplastic teeth portions absorb loads under normal operating conditions. Under abnormal conditions such as when an abrupt stop occurs, the thermoplastic portions of the gear teeth are compressed and the higher torque forces resulting from the abnormal condition are absorbed by the metal gear teeth portions. Unique tooling and manufacturing methods are also described to enable the composite gear to be made without overmolding the metal gear teeth portions.
Abstract:
The improved battery-powered lawnmower includes a safety key (48) that is automatically removed when the removable battery (22) is removed, while at the same time blocking the battery recharger receptacle. The lawnmower also includes a control circuit that shuts off the lawnmower upon the occurrence of one or more of several predetermined conditions, including low battery voltage, the encountering of heavy grass for a period of 3 seconds or more, and high motor current that may occur when the cutting blade is jammed. The cutting blade (264) is designed to move through any debris accumulated between the blade ends and the housing sidewall (284) without sacrificing the lift for needed cutting and mulching. The invention also includes a unique height adjustment assembly for adjusting the height of the chassis, a handle attachment that allows the handle to be positively tightened to the lawnmower chassis, and a telescoping groove (76) for the battery's quick connect/disconnect terminals.
Abstract:
A small bore internal combustion engine having a four-stroke operating cycle which is adapted to function with natural gas and other gaseous fuels and which is particularly useful with residential heat pump assemblies with maximum life expectancy, high thermal efficiency, and low exhaust gas emissions, wherein provision is made for assembling the engine in a compact heat pump system with a low operating noise level and an extended engine maintenance interval.
Abstract:
The internal combustion engine includes a cast cylinder head having as-cast alignment ribs (26, 28) that align a squared-off fulcrum (56) in the rocker assembly. The rocker arm (42) also has two substantially flat surfaces that engage the planar sides of the fulcrum (56) to minimize lateral movement of the rocker arm (42). The fulcrum (56) is received between the cast alignment ribs (26, 28). The ribs are biased from a major axis to insure proper fulcrum alignment during assembly without the use of a jig.
Abstract:
An engine housing for a vertical crankshaft (12) engine may be directly mounted to a standard generator, pump, or other device without modifying the device housing. The engine housing has a plurality of raised mounting bosses (22), that are used to attach the device housing to the engine housing. If the engine housing has an oil slinger well (28), the raised mounting bosses (22) extend from the engine housing surface a sufficient distance to provide clearance for the oil slinger well (28). The engine housing also has a pilot that either receives an adapter ring (56) or a portion of a device pilot (54) to maintain the concentricity between the engine crankshaft (12) and the device shaft (30), as well as the proper alignment between the engine housing and the device housing.
Abstract:
The air vane governor has improved speed droop characteristics under no load and light load conditions to prevent engine stumbling. The air vane governor includes a primary spring (50) and a secondary spring (64) both springs oppose the movement of the air vane (30) at no load and light load conditions. At increased load, the secondary spring (64) drops out. The tension on both springs (50, 64) is adjustable. The added spring force of the secondary spring (64) makes the governor less sensitive at no load and light load, resulting in more even operation, particularly during engine warmup.
Abstract:
A centrifugally-responsive compression release apparatus relieves compression in more than one cylinder of an internal combustion engine during starting. The compression release apparatus utilizes a centrifugally-responsive, flyweight (28), a single shaft (20) operable by the flyweight (28), and one or more lift members movable by the shaft (20) and engageable with one or more valve operating devices. The compression release appparatus may employ a single lift member that is engageable with two valve operating devices upon rotation of the shaft, or alternatively, a pair of lift members each engageable with a distinct valve operating device. Thus, the compression release apparatus is particularly adaptable to reducing compression in two cylinders of a V-twin engine, but may be adapted to reducing compression in an engine having more than two cylinders.
Abstract:
A carburetor including a carburetor body (22) having a throat (24) extending from an intake (26) to a discharge (28), and a fuel nozzle (32) positioned within the throat and including an upstream orifice facing substantially upstream and a downstream orifice facing substantially downstream. A surface area of the upstream orifice is smaller than a surface area of the downstream orifice. If more than one orifice is provided on each side, a combined surface area of all upstream orifices is less than a combined surface area of all downstream orifices. The upstream orifice is positioned closer to the carburetor body than any of the downstream orifices. The downstream orifice includes a plurality of downstream orifices that have an average position that is centered with respect to the throat.
Abstract:
The engine governor outputs a pulse width modulated actuator control signal at two or more frequencies to improve actuator performance. In one embodiment, the control signal has a frequency of about 60 to 70 hertz when the throttle is nearly closed, and switches to a frequency of between 5 to 30 hertz once the throttle is between 50 to 75 percent open. In a second embodiment, the frequency of the actuator control signal decreases in a linear manner from 60 to 70 hertz to between 5 to 30 hertz as the throttle is opened from a closed throttle position to wide open throttle. A decrease in frequency with increased throttle opening provides additional control signal off time, thereby allowing the magnetic field in the actuator to sufficiently dissipate for proper dithering action.
Abstract:
The cylinder head assembly (10) includes a cast member (12), and a substantially planar member (14) that is affixed to an upper end of the cast member (12). The substantially planar member (14) includes apertures (74, 76) to anchor the intake and exhaust rocker studs (79), apertures that receive the intake and exhaust valve, and apertures that receive the push rod guides. The substantially planar member also has spring locators for the intake and exhaust valve (32) return springs. The cast member (12) is affixed to the engine cylinder (17), and includes cast intake and exhaust manifolds (26), bosses for receiving the intake and exhaust valves (32), a cast pocket for receiving the intake and exhaust push rods (72), and air cooling fins (68). A head cover (16) is disposed on an opposite side of the planar member (14). The invention eliminates the need for two cast components.