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公开(公告)号:JP4099642B2
公开(公告)日:2008-06-11
申请号:JP2002101451
申请日:2002-04-03
Applicant: トヨタ自動車株式会社
IPC: B23K26/00 , B23K26/20 , B23K26/32 , B23K103/04 , B23K103/16
Abstract: PROBLEM TO BE SOLVED: To provide a laser welding method for surface treated steel sheets, a method that enables dry fine solid particles to be used directly as spacers and that thereby eliminates special post treatment such as a drying process to help improving productivity as well as reducing manufacturing cost. SOLUTION: On one 1 of the two plated steel sheets to be welded, there are deposited fine solid particles 3 such as steel beads for shot peening by means of a cladding laser torch having a fine particle passage. Then, on this surface treated steel sheet 1, the other one 2 is superposed through the fine solid particles 3, and subsequently the superposed parts are laser-welded. Between the two plated steel sheets 1, 2, a minute gap is maintained by the fine solid particles 3; therefore, in the laser welding, gasses generated by the evaporation of the metallic components in the plated layers 1a, 2a are discharged outside through the gap, enabling a quality weld metal 5 free from blowholes to be obtained. COPYRIGHT: (C)2004,JPO
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公开(公告)号:JP4088233B2
公开(公告)日:2008-05-21
申请号:JP2003349001
申请日:2003-10-08
Applicant: トヨタ自動車株式会社 , 株式会社ジェイテクト
IPC: B23K26/08 , B23K26/02 , B23K26/067 , B23K26/10
CPC classification number: B23K26/0884 , B23K26/02 , B23K26/067 , B23K26/082 , B23K26/0861
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公开(公告)号:JP4085246B2
公开(公告)日:2008-05-14
申请号:JP2002149043
申请日:2002-05-23
Applicant: トヨタ自動車株式会社
Inventor: 彰生 佐藤
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公开(公告)号:JP4038724B2
公开(公告)日:2008-01-30
申请号:JP2003187222
申请日:2003-06-30
Applicant: トヨタ自動車株式会社
CPC classification number: B23K26/103 , B23K26/32 , B23K26/34 , B23K35/0244 , B23K2203/10 , B23K2203/12 , B23K2203/18 , F01L3/04 , F01L2103/00
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公开(公告)号:JP4386137B2
公开(公告)日:2009-12-16
申请号:JP2008051359
申请日:2008-02-29
Applicant: トヨタ自動車株式会社
CPC classification number: G02B26/101 , B23K26/064 , B23K26/082 , B23K26/389
Abstract: A laser processing apparatus 11 comprises a first shift mechanism 31 including a first transparent member 41 having a first incident face 43 and a first output face 44 that are parallel to each other; and a first motor 42 that rotates the first transparent member 41 around a first rotational axis; wherein the first shift mechanism 31 shifts the laser beam L exiting from the first output face 44 in a state parallel with the incident light on the first incident face 43 in a first direction. The laser processing apparatus 11 also comprises a second shift mechanism 32 including a second transparent member 46 including a second incident face 48 and a second output face 49 that are parallel to each other; and a second motor 47 that rotates the second transparent member 46 around the second rotational axis; wherein the second rotating mechanism 32 rotates the laser beam L exiting from the second output face 49 in a state parallel with the laser beam L incident on the second incident face 48 in a second direction perpendicular to the first direction. A light collecting lens 22 collects the laser beam L shifted with the second shift section 32 to process a work W1. This configuration allows control of a taper angle of a hole formed by laser processing.
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公开(公告)号:JP4357944B2
公开(公告)日:2009-11-04
申请号:JP2003408009
申请日:2003-12-05
Applicant: トヨタ自動車株式会社 , 三菱電機株式会社
CPC classification number: B23K26/073 , B23K26/244 , B23K26/38 , G02B6/4296
Abstract: A solid-state laser processing apparatus includes a solid-state laser oscillator (2), a laser beam diameter controller (5), an optical fiber (11), and a processing head (12). The solid-state laser oscillator (2) oscillates a laser beam. The laser beam diameter controller (5) controls a beam diameter of the laser beam, and includes an aperture (5). The aperture (5) controls a beam quality of the laser beam defined by M so as to fall in a range of 85
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公开(公告)号:JP4299157B2
公开(公告)日:2009-07-22
申请号:JP2004026779
申请日:2004-02-03
Inventor: シャレク ジークフリード , ノボトニー シュテファン , 彰生 佐藤 , 善統 石川
CPC classification number: B23K26/144
Abstract: A powder metal cladding nozzle which is coaxially attached to a laser processing head that irradiates a process portion (W) with a laser beam (L) and that discharges powder metal (P) to a laser beam irradiation portion in the process portion (W). The powder metal cladding nozzle includes a body portion (2) that has a ring-shaped powder metal holding space (7) in which the powder metal (P) is held; and a nozzle portion (3) that is connected to the body portion (2) and that has plural discharge passages (18) which are communicated with the powder metal holding space (7) and which open at an outlet (19) for discharging the powder metal (P). The powder metal holding space (7) is formed in the body portion (2) and is divided into plural powder metal holding regions corresponding to plural supply passages (10) that open into the powder metal holding space (7) and that supply the powder metal (P) to the powder metal holding space (7).
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公开(公告)号:JP3518723B2
公开(公告)日:2004-04-12
申请号:JP14340098
申请日:1998-05-25
Applicant: トヨタ自動車株式会社
CPC classification number: B23K26/0823 , B08B7/0042 , B23K26/32 , B23K26/34 , B23K26/342 , B23K35/0244 , B23K35/0255 , B23K35/302 , B23K2201/00 , B23K2203/10 , B23K2203/12 , B23K2203/14 , B23K2203/18 , B23K2203/22 , B23K2203/50
Abstract: A process of cladding by welding includes the steps of: (1) preparing a workpiece having a cladding-scheduled portion including an exposed normal region, the exposed normal region having a normal surface including a possibility that a foreign substance portion exists, and the foreign substance portion to form a defect of cladding; (2) irradiating the exposed region of the cladding-scheduled portion of the workpiece with an high-density energy beam, the high-density energy beam capable of eliminating or decreasing the foreign substance portion, substantially without melting the exposed normal region of the cladding-scheduled portion; and (3) covering the exposed normal region of the cladding-scheduled portion of the workpiece with a clad layer.
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公开(公告)号:JP5012732B2
公开(公告)日:2012-08-29
申请号:JP2008210958
申请日:2008-08-19
Applicant: トヨタ自動車株式会社
IPC: C21D1/09 , B23K26/00 , B23K26/42 , B23K103/04
Abstract: PROBLEM TO BE SOLVED: To provide a quenching method with the use of an energy beam, which can stabilize a quenching temperature of an object to be quenched by being irradiated with an energy beam such as a laser beam and can uniformly obtain an adequate quench-hardened layer having a stable quenched depth and hardness, even when there exists a dispersion of a shape, a surface quality and the like in objects to be quenched or even when the object to be quenched is quenched for the first time. SOLUTION: The quenching method includes: measuring a temperature of an irradiated portion while preliminarily irradiating a workpiece with a laser beam by scanning the beam in the same form as in a quenching operation and also scanning the beam of such a certain energy level that the temperature of the irradiated portion with the laser beam does not reach a predetermined transformation temperature, and thereby determining a correlation (graph G1) between the position of the workpiece and the preliminary irradiation temperature; calculating an anticipated temperature (graph G2) which varies depending on the position of the workpiece, by reflecting the correlation on the basis of the preliminary irradiation temperature, and previously determining such a quenching beam condition (graph G3) that the temperature of the irradiated portion can be a target quenching temperature T 0 ; and controlling a laser condition on the basis of the quenching beam condition. COPYRIGHT: (C)2010,JPO&INPIT
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