Abstract:
PROBLEM TO BE SOLVED: To provide a molding apparatus capable of irradiating with plasma a mold surface while closing the mold.SOLUTION: The apparatus includes a mold 10 where a molten material is sent in and plasma electrodes 12, 13 to generate plasma; wherein plasma irradiation holes 101a, 102a are provided to the mold 10 for irradiating an interior space 11 of the mold 10 with plasma generated by the plasma electrodes 12, 13, the plasma irradiation holes 101a, 102a may has pin holes 101a, 102a for inserting release pins 12, 13 and the plasma electrodes may include the release pins 12, 13.
Abstract:
PROBLEM TO BE SOLVED: To get rid of a fear of flowing-out of a resin in a molding mold from a filling space where the resin is filled to a non-filling space where the resin is not filled, and to prevent excessive pressure from applying on an insert component during closing the mold.SOLUTION: The lower mold 10 and upper mold 20 are closed so that the respective partition walls 12 and 22 enclose the boundary between the mold part 40a and the non-mold part 40b of the insert component 40, and the molten thermoplastic resin is filled from a gate 30 to the filling spaces 14 and 24. The filled thermoplastic resin is cooled and stiffened by cooling sources 70 and 70. The thermoplastic resin which may flow out from the filling spaces 14 and 24 through a clearance between the partition walls 12 and 22 and the insert component 40 to the non-filling spaces 15 and 25 is cooled and stiffened by letting a coolant 50 flow in the flow passages 13 and 23 formed inside at the tip ends of the partition walls 12 and 22.
Abstract:
PROBLEM TO BE SOLVED: To provide a die for insert-forming capable of reducing a load on a wire cable.SOLUTION: A die for insert-forming 1 comprises: a first space 100 for filling a resin around a conductor 4 of a wire cable 3 and a covering part 5; a second space 200 which has a cross-sectional area smaller than that of the first space 100 and fills a resin around the covering part 5; and support parts 30 and 31 for supporting the covering part 5. The resin is prevented from being leaked out from a gap between the support parts 30 and 31 and the wire cable 3 by setting the cross-sectional area and length of the second space 200 so that a molten resin 8 is stopped to flow in the middle of the second space 200. Thus, a pressing force of the support parts to the wire cable can be reduced.
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a resin molded product which suppresses the form of an insertion article being specified while suppressing the generation of burr, and the damage being generated in the insertion article.SOLUTION: A method for manufacturing a resin molded product includes a preparation process for preparing a mold having a cavity (43), a communication hole (44) and an injection hole (45), an arrangement process for arranging a part of an insertion member to the cavity by arranging the insertion member (20) to the communication hole, and an injection process for injecting a melted mold resin (30) from the injection hole into the cavity after the arrangement process. In the arrangement process, a gap which communicates the cavity and the exterior is constituted between the wall face of the mold constituting the communication hole and the insertion member. In the injection process, a control medium (CM) whose temperature is lower than that of the mold during the injection process and whose pressure is higher than the atmospheric pressure is injected into the cavity through the gap until the cavity is filled with the melted mold resin.
Abstract:
PROBLEM TO BE SOLVED: To increase the bonding strength of a coating film to a circuit component for suppressing the occurrence of separation between layers and a crack in a package.SOLUTION: A method for manufacturing a package into which a circuit component (20) is integrally sealed with a mold resin (40) comprises: a coating step where at least one part of the surface of the circuit component (20) opposed to the mold resin (40) is covered with a coating film (30) for suppressing the separation from the mold resin (40); and a molding step where the mold resin (40) is shaped, whereby the circuit component (20) covered with the coating film (30) is integrally sealed. In the coating step, a coating material (31) for forming the coating film (30) is exposed to plasma (33) and brought into its active condition before deposition on the surface of the circuit component (20), and then deposited on the surface of the circuit component (20) in an active condition.