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公开(公告)号:US20230307701A1
公开(公告)日:2023-09-28
申请号:US18203242
申请日:2023-05-30
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Zhen Song , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , H01M4/04 , C04B35/622 , B28B1/30 , H01M4/1391 , H01M4/131 , H01M4/505 , G02B6/122 , H01M10/0525
CPC classification number: H01M10/0562 , H01M4/0471 , C04B35/62218 , B28B1/30 , H01M4/1391 , H01M4/131 , H01M4/505 , G02B6/122 , H01M10/0525 , H01L2224/16225 , H01M4/136
Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.
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公开(公告)号:US11220021B2
公开(公告)日:2022-01-11
申请号:US16321882
申请日:2017-08-03
Applicant: Corning Incorporated
Inventor: Christopher John Malarkey , Conor James Walsh
IPC: B28B17/00 , B28B3/20 , B28B3/22 , B30B11/00 , B30B11/24 , B29C48/29 , B29C48/11 , B29C48/92 , B29C48/00 , B01J35/04 , B28B3/26
Abstract: A system (100) and method to control rheology of ceramic pre-cursor batch during extrusion is described herein. An extrusion system (100) comprises an extruder (122) with an input port (144) configured to feed ceramic pre-cursor batch into a first section (120) of an extruder barrel and a discharge port configured to extrude a ceramic pre-cursor extrudate (172) out of the extruder barrel downstream of the input port (144). A liquid injector (210) is configured to inject liquid into the ceramic pre-cursor batch. A sensor (106) is configured to detect a rheology characteristic of the ceramic pre-cursor batch. A controller (108) is configured (i) to receive the rheology characteristic from the sensor (106), (ii) compare the rheology characteristic to a predetermined rheology value of the ceramic pre-cursor batch, and (iii) generate a command based on the comparison. A liquid regulator (110) is configured to receive the command and adjust liquid flow to the liquid injector (210) based on the command.
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公开(公告)号:US10581115B2
公开(公告)日:2020-03-03
申请号:US16295673
申请日:2019-03-07
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Zhen Song , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , H01M4/04 , C04B35/622 , B28B1/30 , H01M4/1391 , H01M4/131 , H01M4/505 , G02B6/122 , H01M10/0525 , H01M4/136 , H01M4/1397 , H01M4/58 , H01M10/052 , H01M4/02 , H01M4/525
Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.
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公开(公告)号:US12076903B2
公开(公告)日:2024-09-03
申请号:US16753378
申请日:2018-10-03
Applicant: CORNING INCORPORATED
CPC classification number: B29C48/11 , B29C48/40 , B29C48/022 , B29C48/30 , B29C48/535 , B29C2948/926 , B29L2031/60
Abstract: Screw elements, extrusion apparatus, and methods of manufacturing honeycomb bodies are described herein. A segment for a ceramic batch screw extruder machine has at least one pump and mix screw element. The pump and mix screw element has a pitch, a diameter, and a pitch to diameter ratio of 0.8 to 2.6.
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公开(公告)号:US20190207252A1
公开(公告)日:2019-07-04
申请号:US16295673
申请日:2019-03-07
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Zhen Song , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , H01M10/0525
Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.
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公开(公告)号:US20190176362A1
公开(公告)日:2019-06-13
申请号:US16321882
申请日:2017-08-03
Applicant: Corning Incorporated
Inventor: Christopher John Malarkey , Conor James Walsh
Abstract: A system (100) and method to control rheology of ceramic pre-cursor batch during extrusion is described herein. An extrusion system (100) comprises an extruder (122) with an input port (144) configured to feed ceramic pre-cursor batch into a first section (120) of an extruder barrel and a discharge port configured to extrude a ceramic pre-cursor extrudate (172) out of the extruder barrel downstream of the input port (144). A liquid injector (210) is configured to inject liquid into the ceramic pre-cursor batch. A sensor (106) is configured to detect a rheology characteristic of the ceramic pre-cursor batch. A controller (108) is configured (i) to receive the rheology characteristic from the sensor (106), (ii) compare the rheology characteristic to a predetermined rheology value of the ceramic pre-cursor batch, and (iii) generate a command based on the comparison. A liquid regulator (110) is configured to receive the command and adjust liquid flow to the liquid injector (210) based on the command.
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公开(公告)号:US12183881B2
公开(公告)日:2024-12-31
申请号:US18660557
申请日:2024-05-10
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Zhen Song , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , B28B1/30 , C04B35/622 , G02B6/122 , H01M4/02 , H01M4/04 , H01M4/131 , H01M4/136 , H01M4/1391 , H01M4/1397 , H01M4/505 , H01M4/525 , H01M4/58 , H01M10/052 , H01M10/0525
Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.
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公开(公告)号:US20240239010A1
公开(公告)日:2024-07-18
申请号:US18436292
申请日:2024-02-08
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: B28B11/24 , B32B27/32 , C04B35/115 , C04B35/486 , C04B35/638 , C04B35/64
CPC classification number: B28B11/243 , B32B27/32 , C04B35/115 , C04B35/486 , C04B35/638 , C04B35/64 , C04B2235/3225 , C04B2235/6025 , C04B2235/612 , C04B2235/65 , C04B2235/656 , C04B2235/9615
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号:US11411245B2
公开(公告)日:2022-08-09
申请号:US16534573
申请日:2019-08-07
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , Zhen Song , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , H01M4/04 , C04B35/622 , B28B1/30 , H01M4/1391 , H01M4/131 , H01M4/505 , G02B6/122 , H01M10/0525 , H01M4/136 , H01M4/1397 , H01M4/58 , H01M10/052 , H01M4/02 , H01M4/525
Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.
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10.
公开(公告)号:US20200307019A1
公开(公告)日:2020-10-01
申请号:US16753422
申请日:2018-10-03
Applicant: CORNING INCORPORATED
Inventor: Conor James Walsh , Stephanie Stoughton Wu
Abstract: Kneading elements, extrusion apparatus, and methods of manufacturing honeycomb bodies are described herein. A kneading element (1802) has an inner surface (1804) defining an opening (1806) configured to couple the kneading element (1802) to a shaft (46,48). The kneading element (1802) also has a continuous closed curve elliptical outer surface (1808). The opening (1806) has an axis (1814) that is off-center with respect to a geometric center (1816) of the kneading element (1802) as viewed in a transverse plane perpendicular to the axis.
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