摘要:
In thickness control processing, transfer processing of an entry thickness He(N) is performed (step S1). In the transfer processing, data of the entry thickness He(N) is transferred from a position P11 to a position P12 at the same speed as the speed of a material to be rolled M. Subsequently, an amount of change in a thickness ΔH(N) is calculated (step S2). The amount of the change in the thickness ΔH(N) is calculated based on data of a delivery thickness Hd(N) and data of a transferred thickness Hc(N) transferred to the position P12 at a timing when the data of the delivery thickness Hd(N) is measured. Then, a target entry thickness He(N)_tgt is calculated (step S3). Subsequently, a manipulated amount of rolling speed VR(N−2) and VR(N−k) are calculated (step S4).
摘要:
A method for partial hardening of an austenitic steel by utilizing during cold deformation the TWIP (Twinning Induced Plasticity), TWIP/TRIP or TRIP (Transformation Induced Plasticity) hardening effect. Cold deformation is carried out by cold rolling at least one surface of the steel with forming degree (Φ) of 5≤Φ≤60% in order to achieve in the steel at least two consecutive areas with different mechanical values in thickness, yield strength (Rp0.2), tensile strength (Rm) and elongation, having a ratio (r) between the ultimate load ratio (ΔF) and the thickness ratio (Δt) of 1.0>r>2.0, and in which the areas are mechanically connected to each other by a transition area having a thickness that is variable from the thickness of the first area in the deformation direction to the thickness of the second area in the deformation direction.
摘要:
A method for producing a semifinished product with locally different material thicknesses may involve preparing a multilayer, metal material composite, which has a plurality of layers with different ductilities, and rolling the material composite in a method for flexible rolling through a rolling gap formed between two rollers. The rolling gap may be configured such that regions with different material thicknesses are formed. In some cases, the multilayer, metal material composite is rolled at room temperature. Further, the plurality of layers of the multilayer, metal material composite may include a first outer layer disposed on a first side of a middle layer and a second outer layer disposed on a second side of the middle layer, with the second side of the middle layer being opposite the first side.
摘要:
The invention relates to a method for assembling and/or starting machine units in installations, such as machine beds (1) and/or roll stands (2), e.g. in an existing production line of a hot-rolling mill. In order to minimize especially the downtimes during assembly, the machine bed (1) is prefabricated and the required or cooperating machine units are prefabricated and preassembled or assembled on site next to the production line (3), whereupon said machine units are inserted into the production line (3) as a complete structural unit including the bed block (1) and allocated driving members, control elements, fastening elements or similar, pipes and cables required for operation, and additional pieces of equipment.
摘要:
The present invention provides a bending machine for strip, webbing, or rod material comprising: an electronic control means; two cylinders, each acting selectively as a forming mandrel or a forming tool; an angular displacement means, controlling the orbit of the forming mandrel; and a feeding means, controlling the rate of material advancement; wherein a curvilinear profile of varying radii is formed in at least a portion of a material by varying the feed rate and the angular displacement, individually or in conjunction.
摘要:
A method of rolling out the ends of a coiled strip in a reversing rolling mill having reels disposed on both sides thereof minimizes a length of strip at the strip ends having a non-conforming thickness. A start of the strip is introduced into the roll gap without inlet side strip tension and without rolling force at the start of each reduction pass. The rolling force is then gradually increased. The inlet side strip tension is subsequently reduced substantially to zero at the end of each reduction pass while the strip end still connected to the uncoiling reel, such that the strip end passes tension-free completely through the rolling gap and is consequently reduced in thickness. An apparatus for carrying out the method on a reversing mill includes a control system which selectively controls, via regulating and adjusting devices, the inlet and outlet strip tensions and the rolling force in a manner dependent upon respective locations of the start and end of the strip.
摘要:
An apparatus for operating a multiple-stand mill train is described which significantly reduces the expense and time for designing, testing and the start-up, including the optimization phase, and for restarting the roll operation of the mill train and which makes it possible to safely train the operators during operation and to extend the functionality of the mill train without creating damage. For this purpose, the entire mill train is simulated by a single physical simulation model (2) in a structured approach based on the technological interrelationship between the individual stands. The simulation model (2) is connected to a central control apparatus (1), wherein the apparatus alone provides the entire control of the mill train and optionally controls individual functions within each of the stands or of individual stands either via actuating members of the mill train or in corresponding units of the simulator model (2).
摘要:
A feedback control of a hot and/or cold rolling process by means of a process control system, which executes a predetermined rolling program containing the initial and final dimensions, material data, roll temperatures, etc., and has a master system for controlling the setpoint values of subordinate, preferably decoupled, individual control units for the variable functional variables of the individual roll stands, e.g. rolling force, rotational speed, screw-down position [setting], etc. The setpoint values of the control units are determined in a computational operation using model equations, in which prepared and statistically processed measured values of the process variables are substituted, with convergent adaptation of absolute parameters to the actual parameters. In the event of changes in the requirements of the rolling process, in particular in the event of a transition from manual to automatic operation, or of changes in the final thickness, and/or changes in temperature, a relative adaptation of the parameters is carried out on the basis of the set values used before the changes in requirements as initial values.
摘要:
Method for manufacturing long bars, round, square or flat, employing multi-tandem type roller dies mechanism in which each roller gap is controlled by the roller gap adjusting mechanism, and apparatus preferably applicable that method. The apparatus is provided with a plurality sets of roller dies, controllers for outputting a respective target roller gap for each roller dies, roller adjusting mechanisms capable of shifting, in accordance with the commanding signals from servo devices based on the output target roller gap, each roller of each set of roller dies symmetrically about the axial line of the die hole formed by the roller dies, roller position sensors for measuring the respective roller gap in order to feed back the measured results to the servo devices, and a propelling mechanism for imparting a deformable blank propelling force. The apparatus may be additionally provided with a dimension measuring device for, on the outlet side of the last set of roller dies, measuring the sectional dimension of the processed bar for permitting rectification of the roller gap of the roller dies by feeding back the measured results. The apparatus may be further added a traveling amount measuring device for measuring the traveling amount in the longitudinal direction of the processed bar for being able to gradually vary the roller gap of the roller dies in response to the traveling amount measured, by which the apparatus can be utilized for the manufacturing of tapered bars.
摘要:
Provided is a cold rolling method by which the occurrence of wrinkles during cold rolling can be prevented without having to modify a mill. A cold rolling method of rolling a steel sheet in multiple rolling passes using a cold mill, the method including when the steel sheet unit tension N1 during steady-state rolling exceeds the reference unit tension N0 in a specific rolling pass in which the target sheet thickness t0 on an exit side of the rolling pass is less than or equal to a reference sheet thickness, controlling the steel sheet unit tension N2 in an initial stage of rolling on an entry side of the specific rolling pass to be less than the reference unit tension N0 and less than the steel sheet unit tension N1 during the steady-state rolling, the reference unit tension N0 is calculated by the formula (1): N0=(150/9)t0+27.1.