Abstract:
The present invention relates three-dimensional sheet materials which resist nesting of superimposed layers into one another. More particularly, the present invention provides a three-dimensional, nesting-resistant sheet material having a first side and a second side. The first side comprises at least one region having a plurality of spaced three-dimensional protrusions extending outwardly from the first side which are preferably unitarily formed from the sheet material. To provide the nesting-resistant advantages of the present invention, the protrusions form an amorphous pattern of a plurality of different two-dimensional geometrical shapes. Preferably, the second side comprises a plurality of spaced, three-dimensional hollow depressions corresponding to the protrusions, such that the protrusions are hollow. Of particular interest for certain applications, such as a carrier for an adhesive, the protrusions are separated by an interconnected network of three-dimensional spaces between adjacent protrusions. The three-dimensional, nesting-resistant sheet materials are preferably manufactured in accordance with the present invention utilizing a three-dimensional forming structure comprising an amorphous pattern of spaced three-dimensional recesses separated by interconnected lands. The recesses form an amorphous two-dimensional pattern of interlocking two-dimensional geometrical shapes. The amorphous pattern of interlocking shapes is preferably derived from a constrained Voronoi tessellation of 2-space in accordance with the present invention, wherein the tessellation is constrained by a constraint factor which controls the range of permissible center-to-center spacing of the interlocking shapes. To manufacture the three-dimensional, nesting-resistant sheet materials in accordance with the present invention, a sheet of deformable material is introduced onto the forming structure and permanently deformed into compliance with the forming structure. If desired, the interconnected lands of the forming structure may be coated.
Abstract:
Disposable paper products, such as paper toweling, are provided with an indicator means which is disposed on said disposable paper product in a discontinuous or combination discontinuous/continuous pattern. The indicator means gives a visually recognizable signal to a user that desirable properties of the disposable paper product are maintained, even after the disposable paper product has become wetted with a substantially transparent aqueous liquid. The wet gray scale difference for the disposable paper product of the present invention is at least about 64 gray scale units when the disposable paper product is wetted with a substantially transparent aqueous liquid.
Abstract:
An absorbent multi-layer sheet, with at least two layers each constituted of at least one embossed ply of creped absorbent paper having a specific surface weight between 10 and 40 g/m.sup.2 per ply, with an external surface forming the outer side of the multi-layer sheet and an inner surface, the inner surface of the first layer including first and second protrusions and the inner surface of the second layer including third protrusions nested between the-protrusions of the first layer, the two layers being bonded together by at least part of the protrusion tips of one layer adhesively joined to the other layer between two protrusions, is characterized in that the bonding is implemented by the first protrusions of the first layer, the second protrusions having a lesser height than the first ones and their tips being adhesive-free.
Abstract:
A combined sheet material including at least two absorbent sheets, such as of cellulose-cotton, each having a density of between from 10 to 40 g/m.sup.2. Each of the sheets is separately embossed by calendaring them into a pattern of protuberances distributed in a first pitch along a first direction for each sheet (P.sub.1 sm, P.sub.2 sm) and in a second pitch in a second direction for each sheet (P.sub.1 st, P.sub.2 st) which subtends the first direction at an angle other than zero. The end of the protuberances extending away from the plane of each of the sheets includes a flat bonding element whereby the two sheets are bonded to each other, preferably by gluing. The pattern of each of the sheets is characterized in that the first pitch of each sheet along the first direction is different and related by the equation..vertline.1/P.sub.1 sm-1/P.sub.2 sm.vertline..gtoreq.1/L1wherein L1 is a predetermined value corresponding to the dimension of a segment within the combined sheet material in which at least one spot capable of bonding the two sheets together is present regardless of the relative position of the two patterns.
Abstract:
The web embossing machine of the present invention has two embossing cylinders brought close to one another for combining two paper webs by the pressure contact between mutually corresponding protrusions on the two cylindrical surfaces. The protrusions are in rows which present a pattern inclined relative to the axes of the respective cylindrical surfaces, i.e., in a helicoidal fashion and relative to a plane passing at right angle through said axes, and thus achieve a subsequent and progressive contact instead of a simultaneous contact throughout the row. The inclination relative to a plane passing at right angle through the cylinder axis avoids repetitive pressure actions on the pressure rollers cooperating with the embossing cylinders.
Abstract:
Two or more webs (11 and 12) of highly bulked substrate are passed into a nip formed between a gravure roller (14) and an impression roller (15). The impression roller has raised areas defining an interconnected network of lines such that the webs are compressed only under the raised areas; as a result, the binding liquid applied by the gravure roller (14) to the laminate of the two webs is absorbed substantially through the webs in the compressed areas. The gravure roller (14) may have a uniform surface, such that a light coating of binding liquid is applied to the surface of the uncompressed areas in the laminate, or the gravure roller may have a pattern of etched grooves or cells which matches and registers with the pattern of raised areas on the impression roller. In the latter embodiment, binding liquid will be absorbed into the laminate only in the compressed areas. The coated laminate (21) is applied to the surface (24) of a creping cylinder (25), is dried thereon, and is creped off with a creping blade (27) to form a laminated product bound together by an interconnected network of lines of strength extending through the laminate. The areas between the lines of strength are not compressed and are not substantially coated with binding liquid, and thereby retain high bulk and absorbency. In a modified embodiment of the invention, a single impression/pressure roller and raised areas thereon is used to join and press the webs against a gravure roller and to apply the webs to a creping cylinder; and in a second modified embodiment, the web laminate is pressed and coated on one side, is substantially hot air dried without compression, is coated with binding liquid applied to the outer side, and is then applied to the creped from a creping cylinder.
Abstract:
A patterned marrying roll especially adapted to combined multiple plies of a tissue sheet at a nip between the marrying roll and an embossing roll. The marrying roll is provided with a pattern of raised laminating elements covering a predetermined percentage of the marrying roll surface which are caused to bear against the raised embossing elements of an embossing roll with the plies of a pillowed tissue sheet therebetween. The pattern of raised elements on the marrying roll surface may be in the form of dots, a recticular grid pattern, or any other pattern of choice. The pattern is preferably aligned at an angle to the machine direction to eliminate bunching or puckering of the tissue sheet between pattern elements. The pattern on the marrying roll may comprise from approximately 10% to approximately 40% of the marrying roll surface. The invention is intended primarily for use in laminating plies of a "pillowed" cellulose sheet together, but may also be advantageously used in the lamination of "nested" sheet plies.
Abstract:
A base product for a textile replacement such as paper garments, paper sheets, etc. in which a scrim-like material is confined between adjacent webs which are equipped with nested embossemnts.
Abstract:
A disposable product such as paper toweling made up of united sheets, at least one of which is of cellulose material, the adhesive joining the sheets being provided on areas which outstand from one of the sheets by virtue of being provided therein by a plate cylinder in a press arrangement.