Abstract:
A packing system includes a first packing element layer including a plurality of blades and a second packing element layer including a plurality of blades. The packing system includes intra-layer variation and/or inter-layer variation. Intra-layer variation includes (i) varying spacing between blades within the first and/or the second packing element layer, (ii) varying sizes of the blades within the first and/or the second packing element layer, and/or (iii) varying angle of inclination of the blades within the first and/or second packing element layer. Inter-layer variation includes the blades of the first packing layer having a first spacing, a first size and a first angle of inclination, and the blades of the second packing layer having a second spacing, a second size, and a second angle of inclination. The second spacing, size, and/or angle of inclination is different from the first spacing, size, and/or angle of inclination.
Abstract:
Methods and systems for heating a reactor feed in a multi reactor hydrocarbon dehydrogenation process. The methods and systems are advantageously employed for the production of styrene by the catalytic dehydrogenation of ethylbenzene. The catalytic dehydrogenation process employs heating steam operating at a steam to oil ratio of about 1.0 or less and relatively low steam superheater furnace temperature, such that all components exposed to steam in the process (outside of the fired heaters) can be constructed with standard metallurgy.
Abstract:
A gas assisted spray nozzle assembly having a nozzle body in the form of a hollow tubular member, such as a single cylindrical pipe section, which defines a mixing zone and a downstream barrel extension zone. A liquid inlet and an impingement pin are supported by said tubular member in opposed relation to each other at the mixing zone, and a pressurized gas inlet is provided at an upstream end of the tubular member. An annular dispersion ring is fixedly supported within said tubular member downstream of said impingement pin for defining an annular ledge for directing a peripheral portion of pressurized gas stream and liquid atomized in the mixing zone radially inwardly for facilitating continued intermixing of the liquid and pressurized gas stream as they proceed through the barrel zone for discharge from the spray nozzle.
Abstract:
The present invention relates to a device that conditions high entrance velocity, superheated feed gas, which include some high boiling components, for example, asphaltenes and poly-nuclear aromatics that tend to coke upon condensation and exposure to the superheated feed gas temperature. Also included in superheated feed gas are solid catalyst fines, from a single or multiple feed nozzles to a quiescent flow regime for uniform distribution of the gases, to a contact device within the Main Fractionator (MF) column.
Abstract:
The present invention is directed to improved methods and systems for increasing the efficiency of a dehydrogenation section of an alkenyl aromatic hydrocarbon production facility, wherein an alkyl aromatic hydrocarbon, such as ethylbenzene, is dehydrogenated to produce an alkenyl aromatic hydrocarbon, such as styrene. The disclosed methods are more energy-efficient and cost effective than currently known methods for manufacturing styrene. The methods and systems advantageously utilize multiple reheat exchangers arranged in a series and/or parallel configuration that result in an energy consumption reduction and, consequently, a utility cost savings, as well as a reduction in styrene manufacturing plant investment costs.
Abstract:
Disclosed is a process for the production of alkylated aromatics by contacting a feed stream comprising an alkylatable aromatic, an alkylating agent and trace amounts of water and impurities in the presence of a first catalyst and an alkylation catalyst wherein such water and impurities are removed in order to improve the cycle length of such alkylation catalysts. Water and at least a portion of impurities are removed in a dehydration zone. A reaction zone having a first catalyst which, in some embodiments is a large pore molecular sieve, acts to remove another portion of impurities, such as nitrogenous and other species. An alkylation zone having an alkylation catalyst which, in some embodiments is a medium pore molecular sieve or a MCM-22 family material, acts to remove additional impurities, and to alkylate the alkylatable aromatic compound.
Abstract:
The present disclosure relates to processes for improved yields of propylene via metathesis, primarily from the conversion of C4 and C5+ olefins obtained from steam or fluid catalytic cracking of hydrocarbons. In particular, the present disclosure relates to processes for preparing propylene by improved isomerization of 1-butene to 2-butene relative to the metathesis reaction.
Abstract:
A catalytic cracking system in which liquid hydrocarbon and bio-oil are directed into a reactor riser of a fluid catalytic cracking unit by separate feed spray nozzle assemblies. To protect liquid bio-oil directed through the liquid bio-oil feed nozzle assembly from high temperature degradation, an insulating layer is provided between a central bio-oil feed tube in a concentrically surrounding atomizing gas passageway. Cooling channels also may be provided in the spray tip of the bio-oil feed nozzle assembly.
Abstract:
An external catalyst cooler arrangement for an FCC regenerator improves the operation of the catalyst cooler by the use of a heat removal unit design utilizing a central supply tube and central heat removal conduit surrounded by external heat removal tubes connected directly to the central heat removal conduit.
Abstract:
The present disclosure is directed to an apparatus and a compact riser separation system for separating a gaseous mixture from a stream of particles entering from a central riser reactor used for cracking a hydrocarbon feed with the stream of particles. The apparatus provides improved gas solid separation efficiency and maximize containment of the hydrocarbon and minimize residence time in the separation system and thereby minimizing undesired post riser cracking reactions.