Abstract:
A process for creating and an apparatus employing shaped orifices in a semiconductor substrate. A first layer of material is applied on the semiconductor substrate then a second layer of material is then applied upon the first layer of material. An orifice image is then transferred to the first layer of material and a fluid-well image is transferred to the second layer of material. That portion of the second layer of material where the orifice image is located is then developed along with that portion of the first layer of material where the fluid well is located to define an orifice in the substrate.
Abstract:
A printhead used to eject fluid onto a recording medium has an integrated heat-sink which is used to cool the energy dissipation elements used to propel the fluid from the printhead. The printhead is comprised of a semiconductor substrate that has been processed with thin-film layers. On top of the thin-film layers is an orifice layer that has a pattern of orifices. Fluid feed channels, on the side of the printhead opposite the orifice, supply fluid to the pattern of orifices. Within the thin-film layers are energy dissipating elements which are used to transfer energy to the fluid thereby ejecting fluid from the orifice. The fluid is transferred to the orifice opening through fluid feed slots formed in the thin-film layer adjacent to the energy dissipation elements which is exposed in the fluid feed channel. An integrated heat-sink is attached to the energy dissipation elements to remove heat to the semiconductor substrate and the fluid supply in the fluid feed channel.
Abstract:
An inkjet printer printhead utilizes a substrate, an orifice layer, and a directionally biased electrostrictive polymer ink actuator disposed between the orifice layer and the substrate to eject ink from the printhead. The electrostrictive polymer ink actuator has a passivation layer disposed on the substrate, a first compliant electrode disposed at least on a first portion of the passivation layer, an electrostrictive polymer membrane disposed on a first area of the first compliant electrode, a passivation constraint disposed on a second portion of the passivation layer and a second area of the first compliant electrode effectively surrounding, in contact with, but not covering the electrostrictive polymer membrane in the first area of the first compliant electrode, and a second compliant electrode disposed on the passivation constraint which is disposed on the second portion of the passivation layer and the electrostrictive polymer membrane which is disposed on the first area of the first compliant electrode.
Abstract:
A process for fabricating a droplet plate for the printhead of an ink-jet printer, which process provides design flexibility, precise dimension control, as well as material robustness. Also provided is a droplet plate fabricated in accord with the process.
Abstract:
An inkjet printhead is provided with a high nozzle packing density. The printhead has ink feed holes for each firing chamber that are individually tuned such that the pressure drop from the reservoir to the firing chamber is held constant for all firing chambers on said printhead.
Abstract:
Described herein is a monolithic printhead formed using integrated circuit techniques. Thin film layers, including ink ejection elements, are formed on a top surface of a silicon substrate. The various layers are etched to provide conductive leads to the ink ejection elements. At least one ink feed hole is formed through the thin film layers for each ink ejection chamber. A trench is etched in the bottom surface of the substrate so that ink can flow into the trench and into each ink ejection chamber through the ink feed holes formed in the thin film layers. An orifice layer is formed on the top surface of the thin film layers to define the nozzles and ink ejection chambers. A phosphosilicate glass (PSG) layer, providing an insulation layer beneath the resistive layers, is etched back from the ink feed holes and is protected by a passivation layer to prevent the ink from interacting with the PSG layer. Other layers may also be protected from the ink by being etched back.
Abstract:
A method and apparatus for improving inkjet print quality uses a printhead having an array using a plurality of nozzles in sets in each drop generator mechanism. Where a conventional inkjet pen fires a single droplet of ink at a target pixel per firing cycle, the present invention simultaneously ejects a plurality of droplets at different subdivisions of pixels. Drop generators of a printhead array includes a plurality of nozzles for the drop generators arranged such that the light absorption of the sum of the simultaneously ejected ink droplets is like that of conventionally ejected drops but distributed over an area of the printed medium greater than that of a conventional target pixel.
Abstract:
An inkjet printhead includes a substrate having an ink feed slot formed therein. The inkjet printhead includes drop generators and ink feed channels. Each drop generator has a nozzle and a vaporization chamber. At least one ink feed channel is fluidically coupled to each vaporization chamber and is fluidically coupled to the ink feed slot. A thin-film structure is supported by the substrate and defines a first portion of each ink feed channel. An orifice layer supported by the substrate defines the nozzles and the vaporization chambers in the drop generators. The orifice layer defines a second portion of each ink feed channel.
Abstract:
An inkjet printhead and a method of fabricating an inkjet printhead is disclosed. The inkjet printhead includes a conducting material layer deposited on an insulative dielectric. The conducting material layer has a chamber formed between a first and a second section of the conducting material layer. A dielectric material is fabricated on the first and second sections of the conducting material layer and on the insulative dielectric in the chamber. The dielectric material has a planarized top surface. A first via is formed in the dielectric material, thereby exposing a portion of the first section of the conducting material layer. A second via is formed in the dielectric material, thereby exposing a portion of the second section of the conducting material layer. The first and second vias each having sidewalls sloped at an angle in the range of approximately 10-60 degrees. A resistive material layer is formed in the first and second vias and on the planarization dielectric between the first and second vias through a single photoresist mask and a single etch process. A passivation material layer is formed onto the planarization dielectric material and onto the resistive material layer.
Abstract:
A method and apparatus for improving ink-jet print quality uses a print head having an array using a plurality of nozzles in sets in each drop generator mechanism. Where a conventional ink-jet pen fires a single droplet of ink at a pixel per firing cycle, the present invention fires a plurality of droplets at different subdivisions of pixels. The particular array design may vary from ink-to-ink or pen-to-pen. Each drop generator of a print head array includes a plurality of nozzles wherein each of the nozzles has an exit orifice with an areal dimension, and produces an ink droplet that produces a dot on adjacent print media wherein the dot has an areal dimension, less than the areal dimension of a pixel to be printed. Dots are printed in a pattern for each pixel wherein print quality is achieved that approximates a higher resolution print made by conventional ink-jet methodologies.