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公开(公告)号:US20190293027A1
公开(公告)日:2019-09-26
申请号:US16435769
申请日:2019-06-10
申请人: EControls, LLC
发明人: Michael W Walser , Randall W Walser , Christopher M Cole , Justin H Sanders , Joseph Grogan , Kenneth Shouse , Kennon Guglielmo
摘要: Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control—a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.
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公开(公告)号:US20190103639A1
公开(公告)日:2019-04-04
申请号:US16193071
申请日:2018-11-16
申请人: EControls, LLC
发明人: Kennon Guglielmo , Adam Schumann , Brent Ludwig , Matthew Martin
摘要: Many embodiments involve rechargeable battery assemblies that are forklift-battery-sized but that comprise multiple removable battery modules. The removable battery modules are individually rechargeable and are interchangeable with each other. A housing contains six battery modules installed vertically on the front side of the assembly, with their electrical and data connections occurring within the housing on the rear side. Assemblies will be two sided so that the system has two racks with six modules per rack. The handles of each module are collapsible and on the top edges of the overall assembly so that they are readily accessible during removal. Each battery module has an integrated battery supervisor system (BSS). A Battery Operating System Supervisor (BOSS) module processor serves as a battery management system for the all the battery modules. The BOSS module grants permissions to battery modules to enable them to connect and disconnect from busbars at the appropriate times to prevent electrical issues.
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公开(公告)号:US20240003318A1
公开(公告)日:2024-01-04
申请号:US18252591
申请日:2021-12-16
申请人: EControls, LLC
发明人: Michael Walser , Steve Dent
摘要: An exhaust gas recirculation (EGR) system for an internal combustion (IC) engine. The EGR system has a first cooler configured to cool exhaust from an exhaust system of the IC and to drain exhaust liquid formed by the cooling. The EGR system has a mixture chamber configured to mix exhaust cooled by the first cooler with intake air to form an exhaust-air mixture. The EGR system has a second cooler configured to cool the exhaust-air mixture. The EGR system has a heat exchange system for circulating and cooling coolant fluid used by the first and second coolers, and includes a split valve configured to divide coolant fluid flow between the first and second coolers. The EGR system has an engine control module configured to adjust the split valve based on comparing a temperature of the exhaust-air mixture to a determined dewpoint temperature of the exhaust-air mixture.
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公开(公告)号:US20230148398A1
公开(公告)日:2023-05-11
申请号:US18152436
申请日:2023-01-10
申请人: EControls, LLC
CPC分类号: F02D9/105 , F02D9/107 , F02D41/0002 , F02D41/20 , F02D41/0027
摘要: A mass-flow throttle for highly accurate control of the gaseous supplies (fuel and/or air) to the combustion chambers for a large engine in response to instantaneous demand signals from the engine's ECM, especially for large (i.e., 30 liters or greater in size) spark-ignited internal combustion engines fueled by natural gas. With a unitary block assembly and a throttle blade driven by a non-articulated rotary actuator shaft, in combination with tight control circuitry including multiple pressure sensors as well as sensors for temperature and throttle position, the same basic throttle concepts are innovatively suited to be used for both MFG and MFA throttles in industrial applications, to achieve highly accurate mass-flow control even despite pressure fluctuations while operating in non-choked flow.
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公开(公告)号:US20230114741A1
公开(公告)日:2023-04-13
申请号:US17904793
申请日:2021-02-24
申请人: Kennon GUGLIELMO , Adam SCHUMANN , Brent LUDWIG , Matthew MARTIN , Bruno BALOCCO , Eric J. KASTANIS , EControls, LLC
发明人: Kennon Guglielmo , Adam Schumann , Brent Ludwig , Matthew Martin , Bruno Balocco , Eric J. Kastanis
IPC分类号: H02J7/14 , H01M10/0525 , H02J7/00 , H01M10/42 , H01M4/58 , H02J7/34 , B60R16/033
摘要: Disclosed embodiments involve a rechargeable lithium-ion battery module assembly for use as an auxiliary power unit (APU), particularly in commercial trucks. Battery module assembly is recharged through the semi-trailer truck's alternator during engine operation. Battery module assembly has active voltage control capabilities to reduce charge time. Each battery array has two collector plate printed circuit board assemblies (PCBA) and two banks of lithium iron phosphate (LFP) battery cells. Individual battery cells are wire bonded to the collector plate PCBs, one of such PCBs incorporates a battery management system to monitor the electrical parameters and state of charge of the battery cells in the system. Battery cells are thermally coupled to an aluminum enclosure with a thermal gap filling material. Using different chemistries for the APU and the starting battery of the commercial truck, and methods of sequential charge and discharge cycles of each, without any other discrete device.
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公开(公告)号:US20220352560A1
公开(公告)日:2022-11-03
申请号:US17813062
申请日:2022-07-18
申请人: EControls, LLC
发明人: Kennon Guglielmo , Adam Schumann , Brent Ludwig , Matthew Martin
IPC分类号: H01M10/42 , H01M10/48 , H01M50/20 , H01M50/502
摘要: Many embodiments involve rechargeable battery assemblies that are forklift-battery-sized but that comprise multiple built in battery modules. A housing typically contains battery modules installed within the assembly as the assembly is typically symmetrical in configuration. Each battery module has an integrated battery supervisor system (BSS). A Battery Operating System Supervisor (BOSS) module processor serves as a battery management system for all the battery modules. The BOSS module grants permissions to battery modules to enable them to connect and disconnect from busbars at the appropriate times to prevent electrical issues. As a result of various combined features, many embodiments are able to optimize cycle-to-cycle discharge potential of the overall assembly through the use and control of one or more solid state relays associated with each module and that are controlled to connect or isolate the cells of the module from the larger assembly, particularly to isolate the cells if the module is discharged to or below a minimum charge threshold for that particular module.
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公开(公告)号:US10316797B2
公开(公告)日:2019-06-11
申请号:US15685668
申请日:2017-08-24
申请人: EControls, LLC
发明人: Michael W Walser , Randall W Walser , Christopher M Cole , Justin H Sanders , Joseph Grogan , Kenneth Shouse , Kennon Guglielmo
摘要: Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control—a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.
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公开(公告)号:US20240263602A1
公开(公告)日:2024-08-08
申请号:US18609176
申请日:2024-03-19
申请人: EControls, LLC
发明人: Michael Walser , Steve Dent
摘要: An exhaust gas recirculation (EGR) system for an internal combustion (IC) engine. The EGR system has a first cooler configured to cool exhaust from an exhaust system of the IC and to drain exhaust liquid formed by the cooling. The EGR system has a mixture chamber configured to mix exhaust cooled by the first cooler with intake air to form an exhaust-air mixture. The EGR system has a second cooler configured to cool the exhaust-air mixture. The EGR system has a heat exchange system for circulating and cooling coolant fluid used by the first and second coolers, and includes a split valve configured to divide coolant fluid flow between the first and second coolers. The EGR system has an engine control module configured to adjust the split valve based on comparing a temperature of the exhaust-air mixture to a determined dewpoint temperature of the exhaust-air mixture.
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公开(公告)号:US20240110525A1
公开(公告)日:2024-04-04
申请号:US17935229
申请日:2022-09-26
申请人: EControls, LLC
发明人: Kennon Guglielmo , Justin H. Sanders , Michael T. Hambidge , Timothy J. Westerdale , James Cole , Chad Stovell , Timothy J. Barton
CPC分类号: F02D19/027 , F02D19/023 , F02D19/029 , F02P5/145
摘要: A system for determining properties of fuel supplied to an internal combustion (IC) engine and for adjusting operations of the IC engine based on the determined properties. The system includes an air-flow throttle configured to control the air supplied to the IC engine; a fuel-flow throttle configured to control the fuel supplied to the IC engine; and an engine control module (ECM) configured to receive readings from and control operation of the throttles. The ECM is configured to perform a fuel-air determination program where the ECM determines a percent-error air-to-fuel ratio (AF) based on a true AF ratio compared to an ideal AF ratio. The ECM is configured to perform a fuel property determination and adjustment program in which the ECM is configured to adjust operations of the IC engine based on a fuel property value determined using the percent-error AF ratio.
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公开(公告)号:US20240097259A1
公开(公告)日:2024-03-21
申请号:US18030599
申请日:2021-10-08
申请人: EControls, LLC
IPC分类号: H01M50/249 , H01M10/0525 , H01M10/42 , H01M10/48 , H01M10/613 , H01M10/615 , H01M10/625 , H01M10/633 , H01M10/655
CPC分类号: H01M50/249 , H01M10/0525 , H01M10/4257 , H01M10/482 , H01M10/486 , H01M10/613 , H01M10/615 , H01M10/625 , H01M10/633 , H01M10/655 , B60L53/80
摘要: A rechargeable lithium-ion battery assembly configured to provide power to a forklift vehicle, the battery assembly including a plurality of battery modules integrated into the assembly, where each integrated battery module includes a plurality of battery cells within a module casing, with the cells being grouped and interconnected in both series and parallel to provide in combination an overall predetermined electrical potential between a positive terminal and a negative terminal for each module, and where each module uses two conductors within a printed circuit board assembly (PCBA) as busbars, with the PCBA being disposed adjacent to a first end of each battery cell in the module and being electrically coupled by wire bonds with each battery cell, and the PCBA also having a processor (a battery management system, or BMS) for management control of the integrated module. For each battery cell, a first thermally conductive gap filler is disposed to contact the first end of the battery cell and to contact the collector plate, and a second thermally conductive gap filler is disposed to contact a second end of the battery cell as well as the module casing, while heaters and heat dissipating fans are controlled to keep the temperature of the cells in predesigned ranges for charge and discharge according to particular control strategies.
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