公开(公告)号：US20100012975A1

公开(公告)日：2010-01-21

申请号：US12176835

申请日：2008-07-21

Applicant: Rohit PAL ,  Frank Bin YANG ,  Michael J. HARGROVE

Inventor： Rohit PAL ,  Frank Bin YANG ,  Michael J. HARGROVE

IPC: H01L29/778 ,  H01L21/336

CPC classification number: H01L29/66636 ,  H01L21/26506 ,  H01L21/26586 ,  H01L21/3065 ,  H01L29/165 ,  H01L29/665 ,  H01L29/66659 ,  H01L29/7848

Abstract: Semiconductor transistor devices and related fabrication methods are provided. An exemplary transistor device includes a layer of semiconductor material having a channel region defined therein and a gate structure overlying the channel region. Recesses are formed in the layer of semiconductor material adjacent to the channel region, such that the recesses extend asymmetrically toward the channel region. The transistor device also includes stress-inducing semiconductor material formed in the recesses. The asymmetric profile of the stress-inducing semiconductor material enhances carrier mobility in a manner that does not exacerbate the short channel effect.

Abstract translation: 提供半导体晶体管器件及相关制造方法。 示例性晶体管器件包括其中限定有沟道区的半导体材料层和覆盖沟道区的栅极结构。 凹槽在与沟道区相邻的半导体材料层中形成，使得凹槽朝向沟道区不对称地延伸。 晶体管器件还包括形成在凹槽中的应力诱导半导体材料。 应力诱导半导体材料的不对称轮廓以不会加剧短通道效应的方式提高载流子迁移率。

公开(公告)号：US08120120B2

公开(公告)日：2012-02-21

申请号：US12561685

申请日：2009-09-17

Applicant: Frank (Bin) Yang ,  Johan W. Weijtmans ,  Scott Luning

Inventor： Frank (Bin) Yang ,  Johan W. Weijtmans ,  Scott Luning

IPC: H01L29/772 ,  H01L21/335

CPC classification number: H01L29/665 ,  H01L29/165 ,  H01L29/6656 ,  H01L29/66575 ,  H01L29/66636 ,  H01L29/78 ,  H01L29/7848

Abstract: Semiconductor devices with embedded silicon germanium source/drain regions are formed with enhanced channel mobility, reduced contact resistance, and reduced silicide encroachment. Embodiments include embedded silicon germanium source/drain regions with a first portion having a relatively high germanium concentration, e.g., about 25 to about 35 at. %, an overlying second portion having a first layer with a relatively low germanium concentration, e.g., about 10 to about 20 at. %, and a second layer having a germanium concentration greater than that of the first layer. Embodiments include forming additional layers on the second layer, each odd numbered layer having relatively low germanium concentration, at. % germanium, and each even numbered layer having a relatively high germanium concentration. Embodiments include forming the first region at a thickness of about 400 Å to 28 about 800 Å, and the first and second layers at a thickness of about 30 Å to about 70 Å.

Abstract translation: 具有嵌入式硅锗源极/漏极区域的半导体器件形成具有增强的沟道迁移率，降低的接触电阻和减少的硅化物侵蚀。 实施例包括具有较高锗浓度的第一部分的嵌入式硅锗源/漏区，例如约25至约35at。 ％，上覆的第二部分具有具有相对低的锗浓度的第一层，例如约10至约20at。 ％，第二层的锗浓度大于第一层的浓度。 实施例包括在第二层上形成附加层，每个奇数层具有较低的锗浓度。 ％锗，并且每个偶数层具有较高的锗浓度。 实施例包括形成厚度为约400至28约800的第一区域，第一和第二层的厚度为约至大约为70埃。

公开(公告)号：US20110204446A1

公开(公告)日：2011-08-25

申请号：US13098065

申请日：2011-04-29

Applicant: Frank Bin YANG ,  Rohit PAL ,  Scott LUNING

Inventor： Frank Bin YANG ,  Rohit PAL ,  Scott LUNING

IPC: H01L29/78

CPC classification number: H01L29/66628 ,  H01L29/66772 ,  H01L29/78618

Abstract: A metal oxide semiconductor transistor device having a reduced gate height is provided. One embodiment of the device includes a substrate having a layer of semiconductor material, a gate structure overlying the layer of semiconductor material, and source/drain recesses formed in the semiconductor material adjacent to the gate structure, such that remaining semiconductor material is located below the source/drain recesses. The device also includes shallow source/drain implant regions formed in the remaining semiconductor material, and epitaxially grown, in situ doped, semiconductor material in the source/drain recesses.

Abstract translation: 提供了具有减小的栅极高度的金属氧化物半导体晶体管器件。 器件的一个实施例包括具有半导体材料层的衬底，覆盖半导体材料层的栅极结构以及形成在与栅极结构相邻的半导体材料中的源极/漏极凹槽，使得剩余的半导体材料位于 源极/漏极凹槽。 器件还包括在剩余半导体材料中形成的浅源极/漏极注入区域，以及在源极/漏极凹槽中外延生长的原位掺杂的半导体材料。

公开(公告)号：US20110121397A1

公开(公告)日：2011-05-26

申请号：US13021403

申请日：2011-02-04

Applicant: Rohit PAL ,  Michael HARGROVE ,  Frank Bin YANG

Inventor： Rohit PAL ,  Michael HARGROVE ,  Frank Bin YANG

IPC: H01L29/78

CPC classification number: H01L29/66651 ,  H01L21/28123 ,  H01L21/28194 ,  H01L21/28247 ,  H01L29/495 ,  H01L29/4966 ,  H01L29/517

Abstract: Methods for protecting gate stacks during fabrication of semiconductor devices and semiconductor devices fabricated from such methods are provided. Methods for fabricating a semiconductor device include providing a semiconductor substrate having an active region and a shallow trench isolation (STI) region. Epitaxial layer is formed on the active region to define a lateral overhang portion in a divot at the active region/STI region interface. A gate stack is formed having a first gate stack-forming layer overlying the semiconductor substrate. First gate stack-forming layer includes a non-conformal layer of metal gate-forming material which is directionally deposited to form a thinned break portion just below the lateral overhang portion. After the step of forming the gate stack, a first portion of the non-conformal layer is in the gate stack and a second portion is exposed. The thinned break portion at least partially isolates the first and second portions during subsequent etch chemistries.

Abstract translation: 提供了在由这些方法制造的半导体器件和半导体器件的制造期间保护栅极堆叠的方法。 制造半导体器件的方法包括提供具有有源区和浅沟槽隔离（STI）区的半导体衬底。 在有源区上形成外延层，以在有源区/ STI区界面上的边界中限定一个横向伸出部分。 形成具有覆盖在半导体衬底上的第一栅叠层形成层的栅叠层。 第一栅极堆叠形成层包括定向沉积以形成刚好在横向突出部分下方的变薄的断裂部分的非保形层的金属栅极形成材料。 在形成栅极堆叠的步骤之后，非共形层的第一部分在栅极堆叠中并且第二部分被暴露。 减薄断裂部分在随后的蚀刻化学过程中至少部分地隔离第一和第二部分。

公开(公告)号：US20110095341A1

公开(公告)日：2011-04-28

申请号：US12604281

申请日：2009-10-22

Applicant: Rohit Pal ,  Michael Hargrove ,  Frank Bin Yang

Inventor： Rohit Pal ,  Michael Hargrove ,  Frank Bin Yang

IPC: H01L29/78 ,  H01L21/336

CPC classification number: H01L29/66651 ,  H01L21/28123 ,  H01L21/28194 ,  H01L21/28247 ,  H01L29/495 ,  H01L29/4966 ,  H01L29/517

Abstract: Methods for protecting gate stacks during fabrication of semiconductor devices and semiconductor devices fabricated from such methods are provided. Methods for fabricating a semiconductor device include providing a semiconductor substrate having an active region and a shallow trench isolation (STI) region. Epitaxial layer is formed on the active region to define a lateral overhang portion in a divot at the active region/STI region interface. A gate stack is formed having a first gate stack-forming layer overlying the semiconductor substrate. First gate stack-forming layer includes a non-conformal layer of metal gate-forming material which is directionally deposited to form a thinned break portion just below the lateral overhang portion. After the step of forming the gate stack, a first portion of the non-conformal layer is in the gate stack and a second portion is exposed. The thinned break portion at least partially isolates the first and second portions during subsequent etch chemistries.

公开(公告)号：US07932143B1

公开(公告)日：2011-04-26

申请号：US12604281

申请日：2009-10-22

Applicant: Rohit Pal ,  Michael Hargrove ,  Frank Bin Yang

Inventor： Rohit Pal ,  Michael Hargrove ,  Frank Bin Yang

IPC: H01L21/8238

CPC classification number: H01L29/66651 ,  H01L21/28123 ,  H01L21/28194 ,  H01L21/28247 ,  H01L29/495 ,  H01L29/4966 ,  H01L29/517

Abstract: Methods for protecting gate stacks during fabrication of semiconductor devices and semiconductor devices fabricated from such methods are provided. Methods for fabricating a semiconductor device include providing a semiconductor substrate having an active region and a shallow trench isolation (STI) region. Epitaxial layer is formed on the active region to define a lateral overhang portion in a divot at the active region/STI region interface. A gate stack is formed having a first gate stack-forming layer overlying the semiconductor substrate. First gate stack-forming layer includes a non-conformal layer of metal gate-forming material which is directionally deposited to form a thinned break portion just below the lateral overhang portion. After the step of forming the gate stack, a first portion of the non-conformal layer is in the gate stack and a second portion is exposed. The thinned break portion at least partially isolates the first and second portions during subsequent etch chemistries.

Abstract translation: 提供了在由这些方法制造的半导体器件和半导体器件的制造期间保护栅极堆叠的方法。 制造半导体器件的方法包括提供具有有源区和浅沟槽隔离（STI）区的半导体衬底。 在有源区上形成外延层，以在有源区/ STI区界面上的边界中限定一个横向伸出部分。 形成具有覆盖在半导体衬底上的第一栅叠层形成层的栅叠层。 第一栅极堆叠形成层包括定向沉积以形成刚好在横向突出部分下方的变薄的断裂部分的非保形层的金属栅极形成材料。 在形成栅极堆叠的步骤之后，非共形层的第一部分在栅极堆叠中并且第二部分被暴露。 减薄断裂部分在随后的蚀刻化学过程中至少部分地隔离第一和第二部分。

公开(公告)号：US07767534B2

公开(公告)日：2010-08-03

申请号：US12240682

申请日：2008-09-29

Applicant: Frank Bin Yang ,  Rohit Pal ,  Michael J. Hargrove

Inventor： Frank Bin Yang ,  Rohit Pal ,  Michael J. Hargrove

IPC: H01L21/336

CPC classification number: H01L29/7847 ,  H01L29/66636

Abstract: Methods for forming a semiconductor device comprising a silicon-comprising substrate are provided. One exemplary method comprises depositing a polysilicon layer overlying the silicon-comprising substrate, amorphizing the polysilicon layer, etching the amorphized polysilicon layer to form a gate electrode, depositing a stress-inducing layer overlying the gate electrode, annealing the silicon-comprising substrate to recrystallize the gate electrode, removing the stress-inducing layer, etching recesses into the substrate using the gate electrode as an etch mask, and epitaxially growing impurity-doped, silicon-comprising regions in the recesses.

Abstract translation: 提供了用于形成包括含硅衬底的半导体器件的方法。 一种示例性方法包括沉积覆盖含硅衬底的多晶硅层，使多晶硅层非晶化，蚀刻非晶化多晶硅层以形成栅电极，沉积覆盖栅电极的应力诱导层，退火含硅衬底以重结晶 栅电极，去除应力诱导层，使用栅电极作为蚀刻掩模蚀刻到衬底中的凹槽，以及在凹槽中外延生长杂质掺杂的含硅区域。

公开(公告)号：US20090283806A1

公开(公告)日：2009-11-19

申请号：US12121387

申请日：2008-05-15

Applicant: Frank Bin YANG ,  Andrew M. WAITE ,  Scott Luning

Inventor： Frank Bin YANG ,  Andrew M. WAITE ,  Scott Luning

IPC: H01L29/00 ,  H01L21/336

CPC classification number: H01L21/26586 ,  H01L29/66659 ,  H01L29/7834 ,  H01L2924/0002 ,  Y10S438/931 ,  H01L2924/00

Abstract: A method for fabricating a MOSFET (e.g., a PMOS FET) includes providing a semiconductor substrate having surface characterized by a (110) surface orientation or (110) sidewall surfaces, forming a gate structure on the surface, and forming a source extension and a drain extension in the semiconductor substrate asymmetrically positioned with respect to the gate structure. An ion implantation process is performed at a non-zero tilt angle. At least one spacer and the gate electrode mask a portion of the surface during the ion implantation process such that the source extension and drain extension are asymmetrically positioned with respect to the gate structure by an asymmetry measure.

Abstract translation: 一种用于制造MOSFET（例如，PMOS FET）的方法包括提供具有由（110）表面取向或（110）侧壁表面表征的表面的半导体衬底，在表面上形成栅极结构，并形成源延伸和 半导体衬底中的漏极延伸部相对于栅极结构非对称地定位。 以非零倾角进行离子注入工艺。 在离子注入过程期间，至少一个间隔物和栅电极掩盖表面的一部分，使得源极延伸和漏极延伸通过不对称度量相对于栅极结构不对称地定位。

公开(公告)号：US20090280627A1

公开(公告)日：2009-11-12

申请号：US12119384

申请日：2008-05-12

Applicant: Rohit Pal ,  Frank Bin Yang ,  Michael Hargrove

Inventor： Rohit Pal ,  Frank Bin Yang ,  Michael Hargrove

IPC: H01L21/322

CPC classification number: H01L29/7848 ,  H01L21/26506 ,  H01L21/26586 ,  H01L21/3065 ,  H01L29/165 ,  H01L29/6653 ,  H01L29/6659 ,  H01L29/66636 ,  H01L29/7833

Abstract: A method of fabricating a semiconductor transistor device is provided. The fabrication method begins by forming a gate structure overlying a layer of semiconductor material, such as silicon. Then, spacers are formed about the sidewalls of the gate structure. Next, ions of an amorphizing species are implanted into the semiconductor material at a tilted angle toward the gate structure. The gate structure and the spacers are used as an ion implantation mask during this step. The ions form amorphized regions in the semiconductor material. Thereafter, the amorphized regions are selectively removed, resulting in corresponding recesses in the semiconductor material. In addition, the recesses are filled with stress inducing semiconductor material, and fabrication of the semiconductor transistor device is completed.

Abstract translation: 提供一种制造半导体晶体管器件的方法。 制造方法通过形成覆盖诸如硅的半导体材料层的栅极结构开始。 然后，围绕栅极结构的侧壁形成间隔物。 接下来，非晶化物质的离子以倾斜的角度注入到栅极结构中。 在该步骤中，栅极结构和间隔物用作离子注入掩模。 离子在半导体材料中形成非晶化区域。 此后，非晶化区域被选择性地去除，从而在半导体材料中产生相应的凹槽。 此外，凹部被应力诱导半导体材料填充，并且半导体晶体管器件的制造完成。

公开(公告)号：US07521380B2

公开(公告)日：2009-04-21

申请号：US11738828

申请日：2007-04-23

Applicant: Andrew M. Waite ,  Scott Luning ,  Frank (Bin) Yang

Inventor： Andrew M. Waite ,  Scott Luning ,  Frank (Bin) Yang

IPC: H01L21/31 ,  H01L21/469

CPC classification number: H01L21/823807 ,  H01L21/84 ,  H01L27/1203 ,  H01L29/7843

Abstract: A method is provided for fabricating a semiconductor device on a semiconductor substrate. A plurality of narrow gate pitch transistors (NPTs) and wide gate pitch transistors (WPTs) are formed on and in the semiconductor substrate. The NPTs are spaced apart by a first distance, and the WPTs are spaced apart by a second distance greater than the first distance. A first stress liner layer is deposited overlying the NPTs, the WPTs and the semiconductor layer, an etch stop layer is deposited overlying the first stress liner layer, and a second stress liner layer is deposited overlying the etch stop layer. A portion of the second stress liner layer which overlies the WPTs is covered, and an exposed portion of the second stress liner layer which overlies the NPTs is removed to expose an exposed portion of the etch stop layer. The exposed portion of the etch stop layer which overlies the NPTs is removed.

Abstract translation: 提供了一种在半导体衬底上制造半导体器件的方法。 在半导体衬底上形成多个窄栅极间距晶体管（NPT）和宽栅极间距晶体管（WPT）。 NPT间隔开第一距离，并且WPT间隔开大于第一距离的第二距离。 沉积覆盖在NPT，WPT和半导体层上的第一应力衬垫层，沉积覆盖在第一应力衬垫层上的蚀刻停止层，并且沉积覆盖在蚀刻停止层上的第二应力衬垫层。 覆盖在WPT上的第二应力衬垫层的一部分被覆盖，并且去除覆盖在NPT上的第二应力衬垫层的暴露部分以露出蚀刻停止层的暴露部分。 去除覆盖在NPT上的蚀刻停止层的暴露部分。