Abstract:
The invention relates to inflatable fabrics which comprise two separated and distinct fabric layers in discrete areas of such fabrics as well as connecting seam-producing materials to which such fabric layers are simultaneously attached. The resultant inflatable fabric composite thus includes inflatable areas separated, at least partially, by seamed barrier areas. This configuration will form “pillowed” structures within the target fabric upon inflation. Such connecting seam-producing materials are incorporated within the two-layer structure as peel seams in relation with the individual fabric layers. Upon inflation, the seams then act as shear seams which greatly increases the overall strength of the two-layer inflatable fabric. These shear seams thus provide a relatively effective manner of reducing air permeability within the entire fabric article. Such a fabric may be utilized in numerous and various applications wherein fabric inflation is desired or necessary. In particular, the inventive fabric may be incorporated within an airbag cushion.
Abstract:
The present invention relates to an airbag cushion which simultaneously exhibits a very low amount of fabric utilized to produce the target airbag cushion in correlation to an overall high amount of available inflation airspace within the cushion itself. These two correlative elements are now combined for the first time in what is defined as an effective fabric usage index (being the quotient of the amount of fabric utilized in the construction of the airbag cushion and the available inflation airspace volume). The inventive airbag cushion must possess an effective fabric usage factor of at most 0.0330. A cushion exhibiting such low seam usage and fabric usage factors and also comprising an integrated looped pocket for the disposition of an inflator can is also provided as well as an overall vehicle restraint system comprising the inventive airbag cushion.
Abstract:
A method utilizing welds, reinforced with sewn seams, to adhere two fabrics together to form an inflatable airbag cushion. Although welded seams provide better and more easily produced attachment points between multiple layers of fabrics, not to mention improved manners of reducing air or gas permeability as such attachment points, the utilization of sewn seams adjacent to such welded areas provides stronger reinforcement, and thus more reliable non-permeable fabrics. Seam welding generally concerns the utilization of a film on the underside of a fabric which, upon contact with a second, film-treated fabric and upon exposure to high frequency energy, forms a bead of polymeric material at the attachment point between the two fabric layers. Lower numbers of sewn seams may be utilized to permit sufficient reinforcement if the size of the formed polymeric bead if of sufficient size to permit thorough sealing and adhesion between the fabric layers. Such a specific reinforced fabric, as well as high bead-size welded airbag fabrics are encompassed within this invention.
Abstract:
An airbag cushion is provided which simultaneously exhibits a very low amount of fabric, which corresponds to an overall low weight of total fabric, utilized to produce the target airbag cushion in correlation to an overall high amount of available inflation airspace within the cushion itself. These correlative elements are now combined for the first time in what are defined as an effective fabric usage index (being the quotient of the amount of fabric utilized in the construction of the airbag cushion and the available inflation airspace volume) and a fabric weight index (being the quotient of the total weight of fabric utilized in the construction of the airbag cushion and the available inflation airspace volume). The inventive airbag cushion must possess an effective fabric usage factor of at most 0.0330 or an effective fabric weight factor of at most 8.0. A cushion exhibiting either such a low fabric usage or low fabric weight factor, or both, and also comprising an integrated looped pocket for the disposition of an inflator can is also provided as well as an overall vehicle restraint system comprising the inventive airbag cushion.
Abstract:
An airbag cushion for use in a vehicle restraint system is provided. The airbag cushion is formed from two body panel sections of substantially similar straight line geometry which are joined to one another by two substantially straight seams along corresponding lateral boundary edges. The upper boundary edges of the body panels which are not joined to one another are joined around the perimeter of a rectilinear center panel by a series of substantially straight seams. A method of forming the cushion according to the present invention is also provided.
Abstract:
An inflatable restraint cushion for use in transportation passive restraint systems is provided. The inflatable restraint cushion according to the invention is of a foldable construction having two panels. The first panel is of generally a pyramidal configuration while the second panel is of an elongated rectangular configuration joined to and extending from the apex of the first panel. The first panel is divided into right and left segments along a center fold line. The right and left segments each contain corresponding depressed sections. The right and left segments of the base are folded towards one another and are seamed together. The second panel is thereafter folded in loop fashion towards the first panel and a single seam is used to join the mating edges of the first and second panels. The presence of the depressed sections results in a cushion configuration having a depressed lower profile which is capable of engulfing the instrument panel of the vehicle.
Abstract:
A coated base fabric for use in an automotive airbag is provided. The coated base fabric includes a substrate of woven nylon or polyester which is overcoated with a porosity blocking layer of polyamide material. The porosity blocking layer of polyamide material is present at a level of about 0.6 ounces per square yard or less. A method for producing the coated fabric of the present invention is also provided.
Abstract:
An inflatable automotive protective cushion and method of formation. The protective cushion includes a multilayer film coating with an adhesive layer and an overlying barrier layer. The adhesive layer is adapted to bond to a textile substrate and the barrier layer is adapted to block air permeability.
Abstract:
An inflatable automotive protective cushion and method of formation. The protective cushion includes a multilayer film coating with an adhesive layer and an overlying barrier layer. The adhesive layer is adapted to bond to a textile substrate and the barrier layer is adapted to block air permeability.
Abstract:
Coating compositions, which are used as a monolithic coating layer for airbags. The coating compositions include a combination of urethanes which are blended together. At least one of the urethane components provides gas-retaining properties and the other provides the aging stability. The gas-retaining urethane may be characterized as having high tensile strength at break, high elongation at break, and a 100% modulus less than 1,200 psi. The aging stability urethane has a polycarbonate backbone as result of a manufacturing process in which a polycarbonate diol is reacted with an isocyanate. The resulting coating compositions, when applied as a single layer to an airbag fabric, result in an airbag with good gas retention and aging stability.