Abstract:
Disclosed herein are a system and a method for the production of hydrogen. The system advantageously combines an independent high temperature heat source with a solid oxide electrolyzer cell and a heat exchanger. The heat exchanger is used to extract heat from the molecular components such as hydrogen derived from the electrolysis. A portion of the hydrogen generated in the solid oxide electrolyzer cell is recombined with steam and recycled to the solid oxide electrolyzer cell. The oxygen generated on the anode side is swept with compressed air and used to drive a gas turbine that is in operative communication with a generator. Electricity generated by the generator is used to drive the electrolysis in the solid oxide electrolyzer cell.
Abstract:
Systems and methods for high performing in-situ SOFC cathodes, demonstrating self-improved performance over time. Exemplary embodiments include a SOFC including an electrolyte layer, an anode coupled to the electrolyte layer and a cathode coupled to the electrolyte layer, wherein the anode is prepared by applying an anode contact layer to the anode layer and applying anode bond paste to the anode contact layer, wherein the cathode is prepared by screen printing a cathode layer on the electrolyte with or without a barrier layer, and applying cathode bond paste to the dried cathode layer and drying the cathode bond paste in an oven.
Abstract:
A method of making an electrode structure is provided. The method includes disposing an electrocatalytic material on an electrode, applying heat to the electrocatalytic material to form a volatile oxide of the electrocatalytic material, and applying a voltage to the electrode to reduce the volatile oxide to provide a number of nano-sized electrocatalytic particles on or proximate to a triple phase boundary, where the number of nano-sized electrocatalytic particles is greater on or proximate to the triple phase boundary than in an area that is not on or proximate to the triple phase boundary, and where the triple phase boundary is disposed on the electrode.
Abstract:
An electrically-conductive layer of material having a composition comprising lanthanum and strontium is described. The material is characterized by a microstructure having bimodal porosity. Another concept in this disclosure relates to a solid oxide fuel cell attached to at least one cathode interconnect by a cathode bond layer. The bond layer includes a microstructure having bimodal porosity. A fuel cell stack which incorporates at least one of the cathode bond layers is also described herein, along with related processes for forming the cathode bond layer.
Abstract:
An electrically-conductive layer of material having a composition comprising lanthanum and strontium is described. The material is characterized by a microstructure having bimodal porosity. Another concept in this disclosure relates to a solid oxide fuel cell attached to at least one cathode interconnect by a cathode bond layer. The bond layer includes a microstructure having bimodal porosity. A fuel cell stack which incorporates at least one of the cathode bond layers is also described herein, along with related processes for forming the cathode bond layer.
Abstract:
The invention provides composite systems, articles comprising the composite system, methods for the in-situ, non-destructive testing of the articles and/or composite systems, as well as array probes useful in the methods. The composite systems comprise a curable resin and at least one plurality of detectable particles.
Abstract:
A system and method for operating a fuel cell, including reacting a fuel with an oxidant within the fuel cell to produce electricity and reaction products comprising steam. The fuel is fed through the fuel cell, wherein a concentration of the steam increases in the first direction through the fuel cell. The direction of fuel-flow through the fuel cell is altered or reversed upon satisfying a condition, thereby altering the concentration gradient of steam in the fuel cell and providing for removal of carbon deposition with the fuel cell. Such reversal of fuel flow may also provide an exhaust from the fuel cell that can regenerate an external or adjacent hydrocarbon reformer.
Abstract:
A method for the formation of a diffusion barrier layer on a surface of at least one fuel cell interconnect structure is described. The interconnect structure is usually formed from ferritic stainless steel, and includes chromium. The method includes the step of coating an austenite phase-stabilizer on the interconnect surface, and then heating the coated surface. The heat treatment transforms the microstructure of the surface region of the interconnect, from a substantially ferritic body-centered cubic (BCC) phase to a substantially austenitic face-centered cubic (FCC) phase. The diffusion rate of chromium through the FCC phase is relatively low. Thus, the formation of a thick layer of chromium oxide can be minimized, leading to better fuel cell performance. Related fuel cells and fuel cell stacks are also disclosed.
Abstract:
A ceramic electrolyte is provided. The ceramic electrolyte has a microstructure, which comprises at least a first region comprising a plurality of microcracks having a first average microcrack length and a first average microcrack width, and a second region comprising a second average microcrack length and a second average microcrack width. The microstructure satisfies the criteria of (a) the first average microcrack length being different from the second average microcrack length; or (b) the first average microcrack width being different from the second average microcrack width. A solid oxide fuel cell comprising a ceramic electrolyte having such a microstructure is provided. A method of making a ceramic electrolyte is also described. The method includes the steps of: providing a ceramic electrolyte comprising a plurality of nano-dimensional microcracks; and closing a number of the nano-dimensional microcracks preferentially from one surface of the ceramic electrolyte, such that the ceramic electrolyte has at least one hermetic region and one compliant region.