Battery pack balancing systems and control logic for multi-pack electric-drive motor vehicles

    公开(公告)号:US10981557B2

    公开(公告)日:2021-04-20

    申请号:US16245515

    申请日:2019-01-11

    Abstract: Presented are traction battery pack balancing systems, methods for making/operating such systems, and multi-pack, electric-drive motor vehicles with battery pack balancing capabilities. A method for controlling operation of a motor vehicle includes a vehicle controller: receiving a key-off command signal to power off the motor vehicle; determining if a difference between corresponding electrical characteristics of first and second traction battery packs is greater than a calibrated characteristic differential threshold; determining if a difference between corresponding battery pack capacities of the first and second traction battery packs is greater than a calibrated capacity differential threshold; and, responsive to the characteristic difference not being greater than the calibrated characteristic differential threshold and the capacity difference being greater than the calibrated capacity differential threshold, transmitting a key-on command signal to power on the motor vehicle, and a pack balancing command signal to reduce the capacity difference to below the calibrated capacity differential threshold.

    Active isolation detection using adaptive bias resistance

    公开(公告)号:US11754629B2

    公开(公告)日:2023-09-12

    申请号:US16533180

    申请日:2019-08-06

    CPC classification number: G01R31/3648 G01R31/364 G01R31/385

    Abstract: An active isolation detection method may be used with an electrical system having a battery pack connected to a high-voltage bus. The bus has positive and negative bus rails, each having a respective rail-to-ground voltage. The method may include connecting variable resistance element to the high-voltage bus, and determining input information indicative electrical characteristics of the battery pack, the high-voltage bus, and/or a charging station. The method includes varying a bias resistance of the high-voltage bus, via control of the variable resistance element, e.g., via duty cycle control of a binary switch in series with a bias resistor, to produce a varied bias resistance based on the input information. A target voltage shift is achieved on the high-voltage bus as a target level of change in one of the rail-to-ground voltages. An isolation resistance of the electrical system is determined via the controller using the varied bias resistance.

    BATTERY ELECTRIC SYSTEM HAVING SWITCHABLE ARCHITECTURE WITH THERMAL RUNAWAY PROTECTION

    公开(公告)号:US20230068153A1

    公开(公告)日:2023-03-02

    申请号:US17463703

    申请日:2021-09-01

    Abstract: A rechargeable energy storage system (RESS) includes a battery controller and battery modules, each respective module having battery cells, a cell sense board, and a semiconductor switch. The switch is connected in parallel with the cells within the respective module, and configured to conduct an electrical current during a thermal runaway propagation (TRP) event in which one or more cells is in an open-circuit state. This action bypasses the module and enables electrical components to be powered by the RESS during the TRP event. A battery electric system includes a direct current (“DC”) voltage bus, an electrical component connected thereto, the battery controller, and the RESS. A method for constructing the RESS includes connecting a respective semiconductor switch in parallel with the at least one battery cell of each respective one of the multiple battery modules, and electrically connecting the multiple battery modules together to construct the RESS.

    BATTERY PACK BALANCING SYSTEMS AND CONTROL LOGIC FOR MULTI-PACK ELECTRIC-DRIVE MOTOR VEHICLES

    公开(公告)号:US20200223422A1

    公开(公告)日:2020-07-16

    申请号:US16245515

    申请日:2019-01-11

    Abstract: Presented are traction battery pack balancing systems, methods for making/operating such systems, and multi-pack, electric-drive motor vehicles with battery pack balancing capabilities. A method for controlling operation of a motor vehicle includes a vehicle controller: receiving a key-off command signal to power off the motor vehicle; determining if a difference between corresponding electrical characteristics of first and second traction battery packs is greater than a calibrated characteristic differential threshold; determining if a difference between corresponding battery pack capacities of the first and second traction battery packs is greater than a calibrated capacity differential threshold; and, responsive to the characteristic difference not being greater than the calibrated characteristic differential threshold and the capacity difference being greater than the calibrated capacity differential threshold, transmitting a key-on command signal to power on the motor vehicle, and a pack balancing command signal to reduce the capacity difference to below the calibrated capacity differential threshold.

    METHOD AND SYSTEM FOR NOISE-TOLERANT RC RESPONSE PREDICTION

    公开(公告)号:US20200217899A1

    公开(公告)日:2020-07-09

    申请号:US16239188

    申请日:2019-01-03

    Abstract: An electrical system includes a voltage bus, voltage sensor(s) measuring a first voltage between a positive bus rail and electrical ground, and a second voltage between a negative bus rail and electrical ground, a bias resistor, and a controller. When the switch is closed, the controller measures four or more discrete voltage samples of the first and second voltages. The samples are grouped into first and second sample groups each having three discrete voltage samples, with the second and third voltage samples of the first group being the first and second samples of the second group. The controller estimates a steady-state voltage of the first and second voltages using the sample groups, prior to the first and second voltages converging on actual steady-state voltage values. The controller executes a corresponding control action when the steady-state voltage estimate is stable or unstable relative to a defined stability threshold.

    Vehicle and electrical system with dual battery modules

    公开(公告)号:US10596917B2

    公开(公告)日:2020-03-24

    申请号:US16102802

    申请日:2018-08-14

    Abstract: An electrical system includes cables, a DC charge connector, first and second battery modules, a splice device, and a controller. Each battery module has first, second, third, and fourth electrical connectors receiving a respective one of the cables. The battery modules are connected to each other via the cables, and further have first, second, third, and fourth switches that connect battery cell strings to one or more connectors. The charge connector is connected to one of the cables between the first electrical connectors. The splice device connects the charge connector to the first connector of the first battery module and to a pair of the cables. A charging current may be split between the battery modules. The controller selectively establishes parallel charging, parallel drive, and separate drive and charging modes for each battery module. The system may have an independent drive mode.

    Method of controlling a transmission during high G-force maneuvers

    公开(公告)号:US10066738B2

    公开(公告)日:2018-09-04

    申请号:US14974740

    申请日:2015-12-18

    Abstract: A method of controlling a transmission having a gearbox and a pump operable to circulate a fluid through the gearbox, includes sensing an acceleration of the vehicle, and adjusting an operating state of the pump. The operating state of the pump is adjusted to change the operating state of the pump from an initial operating state, to an adjusted operating state, when the acceleration of the vehicle is greater than an acceleration threshold. When the acceleration of the vehicle decreases from being greater than the acceleration threshold to being below the acceleration threshold, the operating state of the pump is returned to the initial operating state. The operating state of the pump may include a speed of the pump, a control signal representing a fluid flow rate for the current speed of the pump, or a fluid flow circuit for supplying the fluid to the pump.

    Method and apparatus for controlling a DC/DC power converter

    公开(公告)号:US09908419B2

    公开(公告)日:2018-03-06

    申请号:US14950066

    申请日:2015-11-24

    Abstract: A vehicle including a high-voltage electric battery assembly including first and second battery cell modules and DC/DC electric power converter assembly is described. The DC/DC electric power converter assembly selectively converts electric power from the first battery cell module and the second battery cell module. A second end of the DC/DC electric power converter is electrically connected to a low-voltage system. The low-voltage system includes a first subsystem configured to provide a critical vehicle operation. A controller includes algorithmic code executable to monitor the high-voltage battery assembly, including, upon detecting a fault in the first battery cell module of the high-voltage battery assembly, controlling the DC/DC electric power converter assembly to electrically convert electric power from the second battery cell module to low-voltage electric power that is transferred to the first subsystem.

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