Abstract:
A turbine bypass housing is provided. The housing includes a body having an inlet end and an outlet end and defining an interior, an outlet flange is configured at the outlet end and has a rim diameter, and an inlet flange is configured at the inlet end and has a flange thickness. An interior wall of the body has a first fillet radius proximal to the inlet flange and at least one boss is configured on an exterior of the body, wherein the boss defines a boss aperture therein, the boss aperture extending from an exterior of the body to the interior of the body. The flange thickness is 0.200±0.005 inches (0.508±0.013 cm).
Abstract:
A housing of an air cycle machine compressor is provided. The housing includes a body defining an aperture therethrough and one or more bosses located circumferentially around the body, the body having a general wall thickness. A duct is configured on a portion of the body. The body includes a first angle defining an area extending over a circumferential direction of the body having a first wall thickness different from the general wall thickness. The first angle is configured with the first wall thickness having a ratio of 1.565 as compared to the general wall thickness.
Abstract:
A motor housing for a cabin air compressor includes a central body portion having a center wall thickness and an internal cavity that is configured to receive an electric motor, a first end portion having a second internal cavity that is configured to receive a first end winding of the stator, and a second end portion having a third internal cavity configured to receive a second end winding of the stator. A ratio of a wall thickness of either of the first or the second end portions to the motor wall thickness is at least greater than 1.68 to 1.
Abstract:
An aspect includes a compressor diffuser and shroud for a motor driven compressor assembly. The motor driven compressor assembly includes a first stage compressor and a second stage compressor. The compressor diffuser and shroud of the first stage compressor includes a diffuser portion, a compressor inlet portion, and a shroud portion. The diffuser portion includes a diffuser portion outer lip having a first sealing lip outer diameter to provide a first sealing interface to a first stage compressor housing. The compressor inlet portion includes an inlet portion outer lip having a second sealing lip outer diameter to provide a second sealing interface. The shroud portion includes a curvature between the diffuser portion outer lip and the inlet portion outer lip to align with a first stage compressor rotor, where a ratio of the first sealing lip outer diameter to the second sealing lip outer diameter is between 1.622 and 1.628.
Abstract:
An air supply controller is configured to supply cooling air to an air cycle machine. The controller includes a chamber having a first inlet configured to receive air from a first source, a second inlet configured to receive air from a second source, and an outlet configured to pass air from first inlet and/or the second inlet to an air cycle machine. A control member is disposed within the chamber and configured to move from a first position to a second position. When the control member is in the first position it obstructs an airflow from the second inlet to the outlet and permits an airflow from the first inlet to the outlet. When the control member is in the second position it obstructs the airflow from the first inlet to the outlet and permits the airflow from the second inlet to the outlet.
Abstract:
A motor housing assembly for a cabin air compressor assembly is provided that includes a central body portion, a first end portion, and a second end portion. The central body portion has an internal cavity configured to receive an electric motor. The first end portion includes a first and second motor cooling inlet duct. The second end portion includes a flange configured to couple with an outlet housing of the cabin air compressor assembly. A motor cooling duct centerline is defined between the first and second motor cooling inlet duct and is perpendicular to a central body portion centerline. A first distance is defined between an outer edge of the first and second motor cooling inlet duct. A second distance is defined between an outer face of the flange and an intersection of the centerlines. A ratio of the first distance to the second distance is between 1.29 and 1.3.
Abstract:
motor housing for a cabin air compressor includes a central body portion having a center wall thickness and an internal cavity that is configured to receive an electric motor, a first end portion having a second internal cavity that is configured to receive a first end winding of the stator, and a second end portion having a third internal cavity configured to receive a second end winding of the stator. A ratio of a wall thickness of either of the first or the second end portions to the motor wall thickness is at least greater than 1.68 to 1.
Abstract:
A fan rotor has a plurality of blades arranged circumferentially about a central axis, wherein the plurality of blades extend between 2.9980 and 3.0020 inches radially from the central axis. The fan rotor has a root portion arranged radially inward from the plurality of blades. The fan rotor also has a web portion that connects the plurality of blades to the root portion, the web portion having a minimum longitudinal thickness between 0.2000 and 0.2100 inches.
Abstract:
A journal bearing including a cylindrical sleeve structure has an anti-rotation slot for receiving a portion of a foil layer. The anti-rotation slot extends radially into the cylindrical sleeve structure, relative to an axis defined by the cylindrical sleeve structure, from said inner diameter surface.
Abstract:
A rotor shroud for a rotary machine in a cabin air compressor includes a disk portion centered on a central axis of the rotor shroud, a frustoconical portion extending from the disk portion, a flared portion extending from the frustoconical portion, and a variable lattice structure in an interior of the rotor shroud. The variable lattice structure includes a first region of the rotor shroud having a first lattice structure and a second region of the rotor shroud having a second lattice structure. The second lattice structure of the second region is denser than the first lattice structure of the first region. The second region is a deflection region, a stress region, or an energy containment region of the rotor shroud.