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    Multi-shot molding method and assembly
    12.
    发明授权
    Multi-shot molding method and assembly 失效
    多次成型方法和装配

    公开(公告)号：US07108825B2

    公开(公告)日：2006-09-19

    申请号：US10640157

    申请日：2003-08-13

    申请人： Alan G. Dry ,  Michael P. Schoemann ,  Thomas W. Spanos ,  John D. Youngs ,  Michael W. Moran ,  Eric S. Mozer ,  Richard J. Trombley

    发明人： Alan G. Dry ,  Michael P. Schoemann ,  Thomas W. Spanos ,  John D. Youngs ,  Michael W. Moran ,  Eric S. Mozer ,  Richard J. Trombley

    IPC分类号： B29C45/16

    CPC分类号： B29C45/1657 ,  B29C45/2628 ,  B29C2045/1668 ,  Y10T428/24479

    摘要： A mold assembly for forming a multi-shot molded part includes a mold system defining a mold cavity, and a retracting member disposed in the mold system selectively movable between extended and retracted positions in the mold cavity. A first molding material is injected in the mold cavity when the mold system is in a configuration with the retracting member in the extended position, forming a first portion of a molded part including a thin wall portion. A second molding material is injected in the mold cavity when the mold system is in another configuration with the retracting member in the retracted position, forming a second portion of the molded part and providing open cavity portions adjacent both surfaces of the thin wall portion. The second material penetrates the thin wall portion, filling the open cavity portions and forming a connection between the first and second portions of the molded part.

    摘要翻译： 用于形成多次成型部件的模具组件包括限定模具腔的模具系统，以及设置在模具系统中的缩回构件，其可选择性地在模腔中的延伸位置和缩回位置之间移动。 当模具系统处于延伸位置的缩回构件的构型中时，将第一模制材料注入模腔中，形成包括薄壁部分的模制部件的第一部分。 当模具系统处于缩回构件处于缩回位置的另一构造中时，将第二模制材料注入到模腔中，形成模制部件的第二部分并且在薄壁部分的两个表面附近提供开放的空腔部分。 第二材料穿透薄壁部分，填充开放的空腔部分并在模制部件的第一和第二部分之间形成连接。

    Method of forming a vehicle component
    13.
    发明授权
    Method of forming a vehicle component 失效
    形成车辆部件的方法

    公开(公告)号：US07367103B2

    公开(公告)日：2008-05-06

    申请号：US10866410

    申请日：2004-06-11

    申请人： Michael P. Schoemann ,  Alan G. Dry ,  Dennis Bunker

    发明人： Michael P. Schoemann ,  Alan G. Dry ,  Dennis Bunker

    IPC分类号： B23P25/00 ,  B28B7/22

    CPC分类号： B29C45/1676 ,  B29C45/2628 ,  B29C2045/1687 ,  B29K2221/003 ,  B29L2031/3005 ,  B29L2031/3014 ,  B29L2031/3041 ,  Y10T29/4998 ,  Y10T29/49982

    摘要： A method of manufacturing a vehicle trim panel having a storage compartment includes providing a first mold assembly comprising a first mold section and a second mold section, wherein the first mold assembly defines a first cavity. A second mold assembly is provided and comprises a third mold section and a fourth mold section. The second mold assembly defines a second cavity. A first material is introduced into the first cavity, thereby producing a substrate. A second material is introduced into the second cavity, such that the second material defines a cover member. The substrate and the cover member define a vehicle trim panel, such that the cover member defines an expandable portion of the storage compartment.

    摘要翻译： 制造具有储藏室的车辆装饰板的方法包括提供包括第一模具部分和第二模具部分的第一模具组件，其中第一模具组件限定第一模腔。 提供第二模具组件并且包括第三模具部分和第四模具部分。 第二模具组件限定第二腔。 将第一材料引入第一空腔中，从而产生基底。 第二材料被引入到第二腔中，使得第二材料限定盖构件。 衬底和盖构件限定车辆装饰板，使得盖构件限定储藏室的可膨胀部分。

    Method of over-molding TPE components using zero gate
    17.
    发明授权
    Method of over-molding TPE components using zero gate 失效
    使用零门过度成型TPE部件的方法

    公开(公告)号：US07670524B2

    公开(公告)日：2010-03-02

    申请号：US10852346

    申请日：2004-05-24

    申请人： Michael P. Schoemann ,  Raymond Cummins ,  Kenneth Jarzynski

    发明人： Michael P. Schoemann ,  Raymond Cummins ,  Kenneth Jarzynski

    IPC分类号： B29C45/14 ,  B29C45/16

    CPC分类号： B29C45/1635

    摘要： The present invention provides a method for molding an over-molded part by a multi-shot molding method. The method of the invention comprises combining a first mold section having one or more retractable tool portions and a second mold section to form a first mold cavity. A first thermoplastic resin is injected into a first mold cavity to form a first molded part. Subsequently, the second mold section is separated from the second mold section such that the first molded part remains in contact with the first mold section. The retractable tool portion is retracted to expose one or more channels. Next, a third mold section is combined with the first mold section to form a second mold cavity. A second thermoplastic resin is then injected into the second mold cavity to form the over-molded part which may then be removed from the mold section. The present invention also provides a method in which a first mold section having one or more retractable tool portions is combined with a second mold section also having one or more tool sections. Finally, the present invention also provides a molding apparatus which executes the methods of the invention.

    摘要翻译： 本发明提供一种通过多次成型方法成型成型部件的方法。 本发明的方法包括组合具有一个或多个伸缩工具部分的第一模具部分和第二模具部分以形成第一模腔。 将第一热塑性树脂注入第一模腔以形成第一模制件。 随后，第二模具部分与第二模具部分分开，使得第一模制部件保持与第一模具部分接触。 缩回工具部分缩回以露出一个或多个通道。 接下来，将第三模具部分与第一模具部分组合以形成第二模具腔。 然后将第二热塑性树脂注入到第二模腔中以形成可以从模具部分移除的外部模制部件。 本发明还提供了一种具有一个或多个伸缩工具部分的第一模具部分与也具有一个或多个工具部分的第二模具部分组合的方法。 最后，本发明还提供一种执行本发明方法的成型装置。

    INTEGRATED SEAL FOR TWO-SHOT ASSEMBLY AND METHOD OF MANUFACTURE
    18.
    发明申请
    INTEGRATED SEAL FOR TWO-SHOT ASSEMBLY AND METHOD OF MANUFACTURE 审中-公开
    双组件的集成密封件和制造方法

    公开(公告)号：US20090305000A1

    公开(公告)日：2009-12-10

    申请号：US12132735

    申请日：2008-06-04

    申请人： Michael P. Schoemann

    发明人： Michael P. Schoemann

    IPC分类号： B29C45/16 ,  B32B3/30

    CPC分类号： B29C45/1679 ,  B29C45/162 ,  B29C45/1676 ,  B29L2031/3005 ,  B60R13/0243 ,  Y10T428/24628

    摘要： In at least one embodiment, the present invention relates to a method for making an automobile interior trim panel, where the method comprises providing a mold tool system comprising a first mold half, a second mold half and a third mold half, introducing a first resin into a first mold cavity to form a trim panel substrate, positioning the first mold half with the trim panel substrate and the third mold half proximate each other to form a second mold cavity generally contouring to the shape of the trim panel and having a first minor cavity extending generally transverse to the exterior surface of the second mold cavity, and introducing a second resin into the second mold cavity to form a cover skin extending over the substrate and having an outer surface and a tab portion extending generally away from the outer surface.

    摘要翻译： 在至少一个实施例中，本发明涉及一种制造汽车内部装饰板的方法，其中所述方法包括提供一种模具工具系统，该模具工具系统包括第一半模，第二半模和第三半模，将第一树脂 进入第一模腔以形成装饰板基板，将第一半模与装饰板基板和第三模具半部彼此靠近地定位，以形成大致轮廓形成装饰板形状的第二模腔，并且具有第一小型 空腔通常横向于第二模腔的外表面延伸，并且将第二树脂引入第二模腔中以形成延伸在基底上并具有大体上远离外表面延伸的外表面和突出部分的覆盖皮肤。

    Method of manufacturing, 100% grained with non-shut-off condition two shot interior component
    19.
    发明授权
    Method of manufacturing, 100% grained with non-shut-off condition two shot interior component 失效
    制造方法，100％颗粒与非关闭条件双射内部组件

    公开(公告)号：US07143498B2

    公开(公告)日：2006-12-05

    申请号：US10785904

    申请日：2004-02-24

    申请人： Michael P. Schoemann ,  John Youngs ,  Thomas W. Spanos ,  William J. Noble ,  David Turczynski

    发明人： Michael P. Schoemann ,  John Youngs ,  Thomas W. Spanos ,  William J. Noble ,  David Turczynski

    IPC分类号： B21B1/46 ,  B28B7/22

    CPC分类号： B29C45/1635 ,  B29C45/1657 ,  B29C45/372 ,  B29C2045/1693 ,  B29K2995/0072 ,  B29L2031/3005 ,  B60R13/02 ,  B60R2013/0281 ,  Y10T29/4998 ,  Y10T29/49984

    摘要： The present invention relates to a two-shot, non-shut-off method of manufacturing a 100% grained trim component for a vehicle. The method includes actuating a tool insert between a mold cavity and a secondary void to form a molded trim component having a groove. A first shot of material is injected to form a first trim element having a grained class-A side. During the first shot, flash enters the secondary void to provide a non-shut-off condition. The tool insert is retracted to define a ditch in the first trim element. A second shot of material is injected to form a second trim element having a grained class-A side, during which time a portion of the second shot enters the ditch to provide a non-shut-off condition. The trim elements are then bonded where a portion the second trim element bonded to the first trim element within the groove.

    摘要翻译： 本发明涉及制造用于车辆的100％粒度装饰件的双重非切断方法。 该方法包括在模腔和次级空隙之间致动工具插入件以形成具有凹槽的模制修整构件。 注射材料的第一次注射以形成具有晶粒级A侧的第一装饰元件。 在第一次射击期间，闪光进入次要空隙以提供非关闭条件。 工具插入件缩回以在第一装饰元件中限定沟槽。 注入材料的第二次注射以形成具有晶粒级A侧的第二装饰元件，在此期间，第二次射击的一部分进入沟槽以提供非关闭状态。 然后将修剪元件粘合在第二修剪元件的与凹槽内的第一修剪元件结合的部分上。

    Method of forming a vehicle trim panel
    20.
    发明授权
    Method of forming a vehicle trim panel 有权
    形成车辆装饰板的方法

    公开(公告)号：US07060215B2

    公开(公告)日：2006-06-13

    申请号：US10392066

    申请日：2003-03-19

    申请人： Michael P. Schoemann ,  Robert J. Adams ,  Glenn Cowelchuk ,  William J. Noble

    发明人： Michael P. Schoemann ,  Robert J. Adams ,  Glenn Cowelchuk ,  William J. Noble

    IPC分类号： B29C45/16

    CPC分类号： B29C45/1635 ,  B29C45/1676 ,  B29L2031/3005

    摘要： A method of manufacturing an overmolded trim component includes providing a first mold portion and a movable mold element. The movable mold element includes first and second mold surfaces positioned at a first angle with respect to one another. The movable mold element is then positioned into the first position to define a first cavity. A first material is then introduced into the first cavity, thereby forming a substrate. The substrate includes a first substrate surface is at a second angle with respect to a second substrate surface. The movable mold element is then positioned into the second position to define a second cavity. A second material is then introduced into the second cavity, thereby forming an overmolded trim component. The movable mold element is oriented at a third angle with respect to the first substrate surface and at a fourth angle with respect to the second substrate surface.

    摘要翻译： 制造包覆成型的装饰部件的方法包括提供第一模具部分和可移动模具元件。 可移动模具元件包括相对于彼此以第一角度定位的第一和第二模具表面。 然后将可动模具元件定位到第一位置以限定第一空腔。 然后将第一材料引入第一空腔中，从而形成基底。 衬底包括第一衬底表面相对于第二衬底表面成第二角度。 然后将可动模具元件定位到第二位置以限定第二腔。 然后将第二材料引入第二腔中，从而形成包覆成型的修剪部件。 可移动模具元件相对于第一基板表面以第三角度定向并且相对于第二基板表面以第四角度定向。