摘要:
Fuel Cell stack coolant water is processed by moving the two-phase water/steam coolant exhaust through a steam separator wherein the water phase is separated from the steam phase. The water phase is then moved through a heat exchanger where its temperature is lowered to a subcooled level which is below the coolant operating temperature in the stack. A flow control valve is associated with the coolant heat exchanger to regulate water flow through and/or around the heat exchanger depending on the temperature of the water which leaves the steam separator. By subcooling the coolant before it reenters the stack, a lessening of electrolyte loss through evaporation is achieved. By eliminating steam condensation as a form of system heat rejection, system engineering is simplified and construction costs are lowered.
摘要:
A fuel cell (10), having a proton exchange membrane (48), an anode and a cathode, and cathode and anode water transport plates (12, 16), includes a water capillary edge seal to optimize and greatly improve fuel cell operation without the need for additional seals or impregnation of the water transport plates. The water filled porous bodies of the water transport plates (12, 16) use the capillary forces of the water, which is a product of the electrochemical reaction of the fuel cell (10) and the preferred coolant, to prevent gas intrusion into the water system and over board leakage of the gases as well as the resultant hazardous mixture of gaseous fuel and oxidizing gas.
摘要:
A proton exchange membrane (PEM) fuel cell includes fuel and oxidant flow field plates (26, 40) having fuel and oxidant channels (27, 28; 41, 44), and water channels, the ends (29, 48) of which that are adjacent to the corresponding reactant gas inlet manifold (34, 42) are dead ended, the other ends (31, 50) draining excess water into the corresponding reactant gas exhaust manifold (36, 45). Flow restrictors (39, 47) maintain reactant gas pressure above exit manifold pressure, and may comprise interdigitated channels (65, 66; 76, 78). Solid reactant gas flow field plates have small holes (85, 88) between reactant gas channels (27, 28; 41) and water drain channels (29, 30; 49, 50). In one embodiment, the fuel cells of a stack may be separated by either coolant plates (51) or solid plates (55) or both. In a second embodiment, coolant plates (51a) have weep holes (57) that inject water into the ends (29) of the reactant gas water channels which are in the region of the inlet manifold (34), thereby assuring humidification of the reactants.
摘要:
The performance of fuel cell power plants using air as the oxygen source is reduced during periods of load increase because the response of the fuel cells to the load change is relatively instantaneous. While cell response is instantaneous, changes in air supply are not. In order to temporarily increase the air supply to the cells during such a load change, auxiliary solenoid operated valves having high response characteristics are opened to allow greater air flow to the cells. When the oxygen flow rate is determined to be sufficient for the measured load, the auxiliary valves are closed.
摘要:
Ammonia which is found in fuel cell fuel gases is removed therefrom by passing the fuel gas stream through a scrubber bed of porous carbon pellets containing phosphoric acid. The ammonia reacts with the phosphoric acid in the scrubber bed to form ammonium phosphate compounds which remain in the scrubber bed. The ammonia content of the fuel gas stream is thus lowered to a concentration of about one ppm or less. By maintaining the temperature of the fuel gas stream passing through the scrubber bed in a range of about 400.degree. F. to about 450.degree. F. sufficient phosphoric acid will also be evaporated from the scrubber bed to replace acid electrolyte lost during operation of the power plant. Adjustments in the temperature of the fuel gas flowing through the scrubber may be made in order to match electrolyte losses which occur during different operating phases of the power plant. The scrubber formed in accordance with this invention thus serves two functions, one being to remove ammonia from the fuel gas stream, and the other being to replenish electrolyte lost in the power plant during normal operation thereof.
摘要:
A system and method for regulating the total oxygen content entering the cathode side of a fuel cell stack at less than full power depends on measurement of: oxygen partial pressure in the cathode exhaust stream; total flow entering the cathode; and current produced by the stack. During partial power operation of the stack, it is desirable to limit the cathode potential, or voltage, by recycling cathode exhaust and mixing it with incoming fresh air fed into the cathodes. This system ensures that the total oxygen flow to the cathodes remains constant at any given current by reducing the amount of fresh air flowing to the cathodes as the recycled cathode exhaust flow is increased.
摘要:
A method for vaporization of liquid hydrocarbon fuel wherein liquid hydrocarbon fuel is mixed with vapor to provide a vapor product which is heated. The heated vapor product is mixed with additional liquid hydrocarbon fuel to provide a second vapor product comprising vaporized hydrocarbon fuel. The heating of vapor product and mixing of additional liquid hydrocarbon fuel can be done until a desired amount of liquid hydrocarbon fuel is vaporized.
摘要:
Water flow field inlet manifolds (33, 37) are disposed at the fuel cell stack (11) base. Water flow field outlet manifolds (34, 38) are located at the fuel cell stack top. Outlet and inlet manifolds are interconnected (41-43, 47, 49, 50) so gas bubbles leaking through the porous water transport plate cause flow by natural convection, with no mechanical water pump. Variation in water level within a standpipe (58) controls (56, 60, 62, 63) the temperature or flow of coolant. In another embodiment, the water is not circulated, but gas and excess water are vented from the water outlet manifolds. Water channels (70) may be vertical. A hydrophobic region (80) provides gas leakage to ensure bubble pumping of water. An external heat exchanger (77) maximizes water density differential for convective flow.
摘要:
A compact and efficient fuel reformer which is operable to produce a hydrogen-enriched process fuel from a raw fuel such as natural gas, or the like includes a compact array of catalyst tubes which are contained in a heat-insulated housing. The catalyst tube array preferably includes a multitude of catalyst tubes that are arranged in a hexagonal array. The housing includes internal hexagonal thermal insulation so as to ensure even heating of the catalyst tubes. The diameter of the tubes is sized so that spacing between adjacent tubes in the array can be minimized for efficient heat transfer. The interior of each of the catalyst tubes includes a hollow dead-ended central tube which serves as a fines trap for collecting catalyst fines that may become entrained in the fuel stream. The catalyst tubes are also provided with an upper frusto-conical portion which serves to extend the catalyst bed and provide a catalyst reserve. The assembly includes a side-fired startup burner which allows for an improved diffusion burner orifice array at the top of the reformer. The catalyst tubes are supported by side walls of the assembly in a manner that stabilizes the tubes in the assembly. In the assembly, the internal transverse manifold plates are tied together by portions of the tube assemblies so as to form a composite beam that supports the weight of the catalyst tube array.
摘要:
A fuel cell (10) system in which a nitrogen (N.sub.2) gas is used on the anode section (11) and a nitrogen/oxygen (N.sub.2 /O.sub.2) gaseous mix is used on the cathode section (12) to maintain the cathode at an acceptable voltage potential during adverse conditions occurring particularly during off-power conditions, for example, during power plant shutdown, start-up and hot holds. During power plant shutdown, the cathode section is purged with a gaseous mixture of, for example, one-half percent (0.5%) oxygen (O.sub.2) and ninety-nine and a half percent (99.5%) nitrogen (N.sub.2) supplied from an ejector (21) bleeding in air (24/28) into a high pressure stream (27) of nitrogen (N.sub.2) as the primary of majority gas. Thereafter the fuel gas in the fuel processor (31) and the anode section (11) is purged with nitrogen gas to prevent nickel (Ni) carbonyl from forming from the shift catalyst. A switched dummy electrical load (30) is used to bring the cathode potential down rapidly during the start of the purges. The 0.5%/99.5% O.sub.2 N.sub.2 mixture maintains the cathode potential between 0.3 and 0.7 volts, and this is sufficient to maintain the cathode potential at 0.3 volts for the case of H.sub.2 diffusing to the cathode through a 2 mil thick electrolyte filled matrix and below 0.8 volts for no diffusion at open circuit conditions. The ejector meters high pressure nitrogen gas with a choked orifice or venturi and uses the energy in the gas from the orifice or venture to suck ambient air into the nitrogen stream before entering the cathode section.