摘要:
A process for performing CMP in two steps is described. After trenches have been formed and over-filled with copper, in a first embodiment of the invention a hard pad is used initially to remove most of the copper until a point is reached where dishing effects would begin to appear. A soft pad is then substituted and CMP continued until all copper has been removed, except in the trenches. In a second embodiment, CMP is initiated using a pad to which high-pressure is applied and which rotates relatively slowly. As before, this combination is used until the point is reached where dishing effects would begin to appear. Then, relatively low pressure in combination with relatively high rotational speed is used until all copper has been removed, except in the trenches. Both of these embodiments result in trenches which are just-filled with copper, with little or no dishing effects, and with all traces of copper removed everywhere except in the trenches themselves.
摘要:
A process for reducing dishing in damascene structures formed in low k organic dielectrics is described. A key feature is the insertion of a liner layer between the low k dielectric layer and the etch stop layer. The only requirement for the liner material is that it should have different etching characteristics from the etch stop material so that when trenches are etched in the dielectric they extend as far as the etch stop layer, in the normal way. When this is done it is found that dishing, after CMP, is significantly reduced, particularly for trench structures made up of multiple narrow trenches spaced close together.
摘要:
A method of simultaneously forming differential gate oxide for both high and low voltage transistors using a two-step wet oxidation process is described. A semiconductor substrate is provided wherein active areas of the substrate are isolated from other active areas and wherein there is at least one low voltage area in which a low voltage transistor will be formed and at least one high voltage area in which a high voltage transistor will be formed. The surface of the semiconductor substrate is wet oxidized to form a first layer of gate oxide on the surface of the semiconductor substrate in the active areas. The low voltage active area is covered with a mask. The surface of the semiconductor substrate is wet oxidized again where it is not covered by the mask to form a second layer of gate oxide under the first gate oxide layer in the high voltage active area. The mask is removed. A layer of polysilicon is deposited overlying the first gate oxide layer in the low voltage active area and overlying the second gate oxide layer in the high voltage active area and patterned to form gate electrodes for the low voltage and high voltage transistors in the fabrication of an integrated circuit.
摘要:
An improved and new process, used for the elimination of copper line damage, copper defects, non-uniformity improvement, with low dishing and erosion, in damacene processing, is disclosed. This invention relates to a method of fabrication used for semiconductor integrated circuit devices, and more specifically to the elimination of copper line damage for damascene processing, by depositing a multilayer interface material, consisting of a mechanically hard film and a soft film, over a low dielectric constant, interlevel metal dielectric (IMD), and subsequently chemical mechanical polishing (CMP) back the excess material to planarize the surface.
摘要:
A process for manufacturing damascene wiring in integrated circuits is described. Trenches in the top most layer are first over-filled with a soft metal (such as copper) and then a relatively thin layer of a hard material such as tantalum, tantalum nitride, titanium, titanium nitride etc is deposited on the copper surface Under a first set of control conditions CMP is then applied for just long enough to selectively remove this hard material layer from peaks in the copper surface while leaving it intact in the valleys. The control conditions for CMP are then adjusted so that CMP can proceed with material at the peaks being removed at a significantly faster rate than in the valleys. Thus, when the point is reached that all copper outside the trenches has been removed, the trenches are found to be just filled with a flat layer that has no dishing.
摘要:
An apparatus and a method for chemical mechanical polishing a metal on a semiconductor wafer capable of achieving improved pad life are disclosed. In the apparatus, in addition to a first spray nozzle used for spraying a slurry solution onto the top of a polishing pad, a second spray nozzle is provided for mounting juxtaposed to a conditioning pad for dispensing a cleaning solution capable of dissolving polishing debris formed on the polishing pad surface. The apparatus may further include at least one cleaning solution reservoir for storing and delivering a cleaning solution to the second spray nozzle. The method can be advantageously carried out in two-steps during which a first cleaning solution is sprayed onto the pad surface for dissolving the polishing debris, and then a second cleaning solution is sprayed onto the pad surface for removing or flushing away the dissolved debris. In one illustration for the removal of oxides of copper, an acid-containing or ammonium hydroxide-containing cleaning solution is used advantageously to dissolve the oxides, and then deionized water is used to remove the dissolved debris from the pad surface.
摘要:
A method of forming an amorphous-Si (.alpha.-Si) gate with two or more .alpha.-Si layers with mismatched grains. The first embodiment involves forming two or more amorphous silicon layers over the gate dielectric. The amorphous silicon layers are formed insitu (in a reactor chamber without removing the wafer from the chamber). An amorphous silicon layer is deposited by exposing the substrate to a Silicon containing gas (E.g., SiH.sub.4). The Si containing gas flow is stopped. The chamber is pumped down and back filled with an inert gas to remove said silicon containing gas. In the next insitu step, the Si containing gas is restarted thus depositing the next amorphous Si layer. This deposition and purge cycle is repeated the desired number of times to form two or more mismatched .alpha.-Si layers. In the second embodiment, after an .alpha.-Si layer is deposited, the wafer is etched, for example in an HF vapor or wet clean. Then the wafer is returned to the chamber and another .alpha.-Si layer is formed thereover. The multi-layered .alpha.-Si gate is patterned and conventional processing completes the FET device. The .alpha.-Si gate prevents ion channeling to the gate dielectric.
摘要:
A method including operating an ion implanted to implanting ions in a semiconductor wafer at a first ion dose level; performing a first thermal wave measurement to obtain the first thermal wave value; placing the semiconductor wafer in a rapid thermal annealing furnace and operating the furnace to rapidly heat the semiconductor wafer at a first rate for a first time period and so that the wafer is heated with intent of achieving a wafer temperature of 500° C.; performing a second thermal wave measurement to obtain a second thermal wave value; comparing the difference between the first thermal wave value and the second thermal wave value to a target range of 376.5-382.5 and rejecting the wafer as being outside of an acceptable specification if the difference is outside of the target range.
摘要:
A ventilated platen/polishing pad assembly for chemical mechanical polishing copper conductors on a semiconductor wafer is disclosed. The ventilated platen is constructed by a platen having a multiplicity of apertures through a thickness of the platen, and a polishing pad that has a multiplicity of apertures for fluid communication with the multiplicity of apertures in the platen such that a gas can flow through the ventilated platen and the ventilated polishing pad to mix with a polishing slurry solution dispensed on top of the polishing pad. When an oxidizing gas is mixed with the slurry solution, the mass transfer process during the chemical mechanical polishing can be improved and thus improving the polishing uniformity of the copper surface. The invention further discloses a method for chemical mechanical polishing copper conductors on a semiconductor wafer by dispensing a polishing slurry/oxidizing gas mixture onto a top surface of a polishing pad for engaging a wafer surface and thus improving the polishing uniformity and preventing corrosion or erosion of the fresh copper surface by the acidic or basic components contained in the slurry solution.
摘要:
An electrostatic charge-free solvent-type dryer for drying semiconductor wafers after a wet bench process is disclosed in a preferred embodiment and in an alternate embodiment. In the preferred embodiment, the electrostatic charge-free solvent-type dryer is constructed by a tank body, a wafer carrier, an elevator means, a tank cover and a conduit for feeding the flow of solvent vapor. At least one of the tank cover, the conduit for feeding the flow of solvent vapor and the plurality of partition plates is fabricated of a non-electrostatic material such that electrostatic charge is not generated in the flow of solvent vapor. In the alternate embodiment, a deionizer is further provided in the tank cavity for producing a flux of positive ions to neutralize any negative ions that are possibly produced in the flow of solvent vapor.