摘要:
A mask is fabricated by applying a sacrificial layer on a semiconductor wafer. The sacrificial layer is then processed with the aid of a first and a second lithographic process sequence in order to pattern the sacrificial layer in a first and a second direction. A hard mask layer is subsequently applied in order to completely enclose the patterned sacrificial layer. Finally, the sacrificial layer is then removed from the hard mask layer.
摘要:
A film of hardly-etched material formed on a substrate is etched using a mask formed on the film of hardly-etched material and a plasma, wherein the film of hardly-etched material is etched using the mask formed with a side wall angled at 90 degrees or less with respect to the surface of the substrate, thereby forming the etched film with a taper angle to the surface of the substrate equal to or larger than the taper angle of the mask.
摘要:
The present invention is directed to a system, method and software product for creating a predictive model of the endpoint of etch processes using Partial Least Squares Discriminant Analysis (PLS-DA). Calibration data is collected from a calibration wafer using optical emission spectroscopy (OES). The data may be non-periodic or periodic with time and periodic signals may be sampled synchronously or non-synchronously. The OES data is arranged in a spectra matrix X having one row for each data sample. The OES data is processed depending upon whether or not it is synchronous. Synchronous data is arranged in an unfolded spectra matrix X having one row for each period of data samples. A previewed endpoint signal is plotted using wavelengths known to exhibit good endpoint characteristics. Regions of stable intensity values in the endpoint plot that are associated with either the etch region or the post-etch region are identified by sample number. An X-block is created from the processed OES data samples associated with the two regions of stable intensity values. Non-periodic OES data and asynchronously sampled periodic OES data are arranged in a X-block by one sample per row. Synchronously sampled periodic OES data are arranged in the X-block by one period per row. A y-block is created by assigning a discriminate variable value of “1” to OES samples associated with the class, i.e. the etch, and assigning a discriminate value of “0” to all samples not in the class, i.e. the post-etch. A b-vector is regressed from the X- and y-blocks using PLS and is used with the appropriate algorithm for processing real-time OES data from a production etch process for detecting an endpoint.
摘要:
An electro-negative cleaning or etchant gas, such as fluorine, that was ionized from a stable supply gas such as NH3 in a secondary chamber and recombined in the primary chamber, is re-ionized within the primary chamber by electron attachment by ionizing an electron donor gas, such as helium, in the primary chamber.
摘要:
A method for preventing carbon and nitrogen penetration from a deposited overlayer into a dielectric insulating layer to improve a subsequent photolithographic patterning and anisotropic etching process including providing a semiconductor wafer having a process surface including an exposed dielectric insulating layer; and, subjecting the dielectric insulating layer to a hydrogen containing plasma treatment to form a penetration resistance to one of nitrogen containing and carbon containing species.
摘要:
A process of eliminating resist footing on a hardmask when preparing a semiconductor wafer stack, comprising: a) depositing a layer of hardmask material on a substrate; b) subjecting the hardmask to oxygen under conditions sufficient to produce an oxide cap layer and provide a hardmask/oxide cap layer with a substrate reflectivity below 0.8%; c) forming a layer of SiO2 on the hardmask/oxide cap layer; d) forming a layer of photoresist on the layer of SiO2; e) patterning and developing the layer of photoresist by exposing photoresist; and f) etching exposed portions of the layer of hardmask/oxide cap layer/SiO2 layer to obtain a semiconductor wafer stack with no standing waves and free from resist footing.
摘要:
A process for fabricating a complimentary metal oxide semiconductor (CMOS), device featuring composite insulator spacer shapes which allow P channel (PMOS), short channel effects to be minimized, and allow reductions in resistance for N channel (NMOS), source/drain extension regions to be realized, has been developed. The process features initial composite insulator spacers formed in the sides of gate structures after definition of the NMOS and PMOS source/drain extension regions. The initial composite insulator spacer, comprised of an underlying silicon oxide component, an L-shaped silicon nitride component, and an overlying doped oxide component, is then used for definition of the PMOS heavily doped source/drain region, allowing for adequate space between the heavily doped source/drain and channel regions, thus reducing the risk of short channel effects. After removal of the doped oxide component, the L-shaped composite insulator spacer is used to define, via ion implantation procedures, an NMOS heavily doped region, featuring a portion of the heavily doped source/drain region formed underlying a horizontal feature of the L-shaped silicon nitride component, therefore compensating a portion of the NMOS source/drain extension region, and resulting in the desired reduction in source/drain resistance.
摘要:
A method for forming a metal silicide layer in a self-aligned manner on a source region and a drain region and a gate electrode of a semiconductor device formed on a semiconductor substrate, the method comprising the steps of: depositing a cobalt film over an entire surface of the semiconductor device formed on the semiconductor substrate, forming the metal silicide layer on the source region and drain region and the gate electrode by performing a heat treating thereof, and etching away an unreacted cobalt remaining on the semiconductor substrate using an admixture solution made of hydrochloric acid, hydrogen peroxide, and water, having relative concentration ratio ranging from 1:1:5 to 3:1:5, at a solution temperature of 25 to 45° C., with an etching time of 1 to 20 minutes.
摘要:
In a method for manufacturing a test pattern wafer, a silicon substrate is provided. A sacrificial oxide layer is deposited over the silicon substrate, and simulated transistor structure test features are fabricated into and on the sacrificial oxide layer. Chemical mechanical polishing characterization is performed using the test pattern wafer which provides data for the characterization of the chemical mechanical polishing. The sacrificial oxide layer is then stripped along with the simulated transistor structure test features, allowing the silicon substrate to be reclaimed and to be used in the fabrication of subsequent test pattern wafers.
摘要:
In accordance with embodiments of the methods of the present invention, a sacrificial layer provides an etch speed modification to effectively etch multiple semiconductor devices having dissimilar materials to a common layer or substrate with a common etch process. The time to etch remove a second exposed portion is compared with the time to etch remove a first exposed portion, and a sacrificial layer is deposited on the first exposed portion having a time to etch remove substantially equal to the difference. The sacrificial layer is provided to have predetermined material composition, material property and layer thickness, among other things, to provide a desired time to etch remove. The methods also provide for self-aligned via formation providing highly defined vias by the etch removal of sacrificial material rather than direct etching of the vie. The methods also provide planarization between two or more devices.