公开(公告)号：US20210273098A1

公开(公告)日：2021-09-02

申请号：US16803278

申请日：2020-02-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jung-Hung Chang ,  Lo-Heng Chang ,  Zhi-Chang Lin ,  Shih-Cheng Chen ,  Kuo-Cheng Chiang ,  Chih-Hao Wang

IPC: H01L29/78 ,  H01L27/092 ,  H01L29/06 ,  H01L29/10 ,  H01L29/423 ,  H01L29/786 ,  H01L29/66 ,  H01L21/02 ,  H01L21/3065 ,  H01L21/311 ,  H01L21/8238 ,  H01L21/308

Abstract: A method of independently forming source/drain regions in NMOS regions including nanosheet field-effect transistors (NSFETs), NMOS regions including fin field-effect transistors (FinFETs) PMOS regions including NSFETs, and PMOS regions including FinFETs and semiconductor devices formed by the method are disclosed. In an embodiment, a device includes a semiconductor substrate; a first nanostructure over the semiconductor substrate; a first epitaxial source/drain region adjacent the first nanostructure; a first inner spacer layer adjacent the first epitaxial source/drain region, the first inner spacer layer comprising a first material; a second nanostructure over the semiconductor substrate; a second epitaxial source/drain region adjacent the second nanostructure; and a second inner spacer layer adjacent the second epitaxial source/drain region, the second inner spacer layer comprising a second material different from the first material.

公开(公告)号：US20210098304A1

公开(公告)日：2021-04-01

申请号：US16805832

申请日：2020-03-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lo-Heng Chang ,  Chih-Hao Wang ,  Kuo-Cheng Chiang ,  Jung-Hung Chang ,  Pei-Hsun Wang

IPC: H01L21/8234 ,  H01L29/66 ,  H01L21/306 ,  H01L21/308 ,  H01L29/06 ,  H01L29/423 ,  H01L27/088 ,  H01L21/762 ,  H01L29/10 ,  H01L29/08

Abstract: Provided is a method of manufacturing a semiconductor device including providing a semiconductor substrate, and forming an epitaxial stack on the semiconductor substrate. The epitaxial stack comprises a plurality of first epitaxial layers interposed by a plurality of second epitaxial layers. The method further includes patterning the epitaxial stack and the semiconductor substrate to form a semiconductor fin, recessing a portion of the semiconductor fin to form source/drain spaces; and laterally removing portions of the plurality of first epitaxial layers exposed by the source/drain spaces to form a plurality of cavities. The method further includes forming inner spacers in the plurality of cavities, performing a treatment process to remove an inner spacer residue in the source/drain spaces, forming S/D features in the source/drain spaces, and forming a gate structure engaging the semiconductor fin.

公开(公告)号：US20240096895A1

公开(公告)日：2024-03-21

申请号：US18522687

申请日：2023-11-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jui-Chien Huang ,  Shih-Cheng Chen ,  Chih-Hao Wang ,  Kuo-Cheng Chiang ,  Zhi-Chang Lin ,  Jung-Hung Chang ,  Lo-Heng Chang ,  Shi Ning Ju ,  Guan-Lin Chen

IPC: H01L27/092 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L27/0924 ,  H01L21/823412 ,  H01L21/823431 ,  H01L29/0665 ,  H01L29/6656 ,  H01L29/66818 ,  H01L29/7851

Abstract: According to one example, a semiconductor device includes a substrate and a fin stack that includes a plurality of nanostructures, a gate device surrounding each of the nanostructures, and inner spacers along the gate device and between the nanostructures. A width of the inner spacers differs between different layers of the fin stack.

公开(公告)号：US11855216B2

公开(公告)日：2023-12-26

申请号：US17869163

申请日：2022-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Zhi-Chang Lin ,  Shih-Cheng Chen ,  Chih-Hao Wang ,  Pei-Hsun Wang ,  Lo-Heng Chang ,  Jung-Hung Chang

IPC: H01L29/78 ,  H01L29/417 ,  H01L29/66

CPC classification number: H01L29/785 ,  H01L29/41791 ,  H01L29/66795 ,  H01L2029/7858

Abstract: A semiconductor device and a method of forming the same are provided. A semiconductor device according to the present disclosure includes a first source/drain feature, a second source/drain feature, a first semiconductor channel member and a second semiconductor channel member extending between the first and second source/drain features, and a first dielectric feature and a second dielectric feature each including a first dielectric layer and a second dielectric layer different from the first dielectric layer. The first and second dielectric features are sandwiched between the first and second semiconductor channel members.

公开(公告)号：US20230034360A1

公开(公告)日：2023-02-02

申请号：US17671737

申请日：2022-02-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Huan-Chieh Su ,  Zhi-Chang Lin ,  Li-Zhen Yu ,  Chun-Yuan Chen ,  Lo-Heng Chang ,  Cheng-Chi Chuang ,  Chih-Hao Wang ,  Lin-Yu Huang

IPC: H01L29/786 ,  H01L29/06 ,  H01L29/423 ,  H01L29/417 ,  H01L21/02 ,  H01L29/66

Abstract: A semiconductor structure is provided. The semiconductor structure includes a first gate stack wrapping around first nanostructures, a second gate stack wrapping around second nanostructures, a gate isolation structure interposing between the first gate stack and the second gate stack, a first source/drain feature adjoining the first nanostructures, a second source/drain feature adjoining the second nanostructures, and a source/drain spacer structure interposing between the first source/drain feature and the second source/drain feature. The gate isolation structure covers a sidewall of the source/drain spacer structure.

公开(公告)号：US20220384619A1

公开(公告)日：2022-12-01

申请号：US17881866

申请日：2022-08-05

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Zhi-Chang Lin ,  Shih-Cheng Chen ,  Lo-Heng Chang ,  Jung-Hung Chang ,  Kuo-Cheng Chiang

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/8234 ,  H01L29/417 ,  H01L29/423

Abstract: Semiconductor devices using a dielectric structure and methods of manufacturing are described herein. The semiconductor devices are directed towards gate-all-around (GAA) devices that are formed over a substrate and are isolated from one another by the dielectric structure. The dielectric structure is formed over the fin between two GAA devices and cuts a gate electrode that is formed over the fin into two separate gate electrodes. The two GAA devices are also formed with bottom spacers underlying source/drain regions of the GAA devices. The bottom spacers isolate the source/drain regions from the substrate. The dielectric structure is formed with a shallow bottom that is located above the bottoms of the bottom spacers.

公开(公告)号：US20220367463A1

公开(公告)日：2022-11-17

申请号：US17874478

申请日：2022-07-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jung-Hung Chang ,  Lo-Heng Chang ,  Zhi-Chang Lin ,  Shih-Cheng Chen ,  Kuo-Cheng Chiang ,  Chih-Hao Wang

IPC: H01L27/092 ,  H01L21/02 ,  H01L21/8238 ,  H01L29/08 ,  H01L29/78 ,  H01L29/66 ,  H01L29/10

Abstract: A semiconductor device according to the present disclosure includes a bottom dielectric feature on a substrate, a plurality of channel members directly over the bottom dielectric feature, a gate structure wrapping around each of the plurality of channel members, two first epitaxial features sandwiching the bottom dielectric feature along a first direction, and two second epitaxial features sandwiching the plurality of channel members along the first direction.

公开(公告)号：US11469326B2

公开(公告)日：2022-10-11

申请号：US17025903

申请日：2020-09-18

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Shih-Cheng Chen ,  Zhi-Chang Lin ,  Jung-Hung Chang ,  Lo-Heng Chang ,  Chien-Ning Yao ,  Kuo-Cheng Chiang ,  Chih-Hao Wang

IPC: H01L29/78 ,  H01L21/8234 ,  H01L29/417 ,  H01L29/66 ,  H01L27/088

Abstract: Embodiments of the present disclosure relate to an un-doped or low-doped epitaxial layer formed below the source/drain features. The un-doped or low-doped epitaxial layer protects the source/drain features from damage during replacement gate processes, and also prevent leakage currents in the mesa device. A semiconductor device is disclosed. The semiconductor device includes an epitaxial feature having a dopant of a first concentration, and a source/drain feature in contact with the epitaxial feature. The source/drain feature comprises the dopant of a second concentration, and the second concentration is higher than the first concentration.

公开(公告)号：US20220246614A1

公开(公告)日：2022-08-04

申请号：US17728247

申请日：2022-04-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jui-Chien Huang ,  Shih-Cheng Chen ,  Chih-Hao Wang ,  Kuo-Cheng Chiang ,  Zhi-Chang Lin ,  Jung-Hung Chang ,  Lo-Heng Chang ,  Shi Ning Ju ,  Guan-Lin Chen

IPC: H01L27/092 ,  H01L29/06 ,  H01L29/66 ,  H01L21/8234 ,  H01L29/78

Abstract: According to one example, a semiconductor device includes a substrate and a fin stack that includes a plurality of nanostructures, a gate device surrounding each of the nanostructures, and inner spacers along the gate device and between the nanostructures. A width of the inner spacers differs between different layers of the fin stack.

公开(公告)号：US11322409B2

公开(公告)日：2022-05-03

申请号：US16805832

申请日：2020-03-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lo-Heng Chang ,  Chih-Hao Wang ,  Kuo-Cheng Chiang ,  Jung-Hung Chang ,  Pei-Hsun Wang

IPC: H01L21/8234 ,  H01L29/66 ,  H01L21/306 ,  H01L21/308 ,  H01L29/06 ,  H01L29/423 ,  H01L27/088 ,  H01L21/762 ,  H01L29/10 ,  H01L29/08

Abstract: Provided is a method of manufacturing a semiconductor device including providing a semiconductor substrate, and forming an epitaxial stack on the semiconductor substrate. The epitaxial stack comprises a plurality of first epitaxial layers interposed by a plurality of second epitaxial layers. The method further includes patterning the epitaxial stack and the semiconductor substrate to form a semiconductor fin, recessing a portion of the semiconductor fin to form source/drain spaces; and laterally removing portions of the plurality of first epitaxial layers exposed by the source/drain spaces to form a plurality of cavities. The method further includes forming inner spacers in the plurality of cavities, performing a treatment process to remove an inner spacer residue in the source/drain spaces, forming S/D features in the source/drain spaces, and forming a gate structure engaging the semiconductor fin.