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公开(公告)号：US20160133908A1
公开(公告)日：2016-05-12
申请号：US14935625
申请日：2015-11-09
Applicant: TYCO ELECTRONICS CORPORATION
Inventor： Weiping Zhao
CPC classification number: H01M10/425 , H01M2/206 , H01M2/30 , H01M10/482 , H01M2220/20
Abstract: A bus bar for electrically connecting adjacent battery cells of a battery module includes a base having a first leg and a second leg connected by a flexible joint. The flexible joint is folded-over such that the first leg is above the second leg. A first terminal tab extends from the first leg. The first terminal tab is configured to be terminated to a corresponding battery terminal of a first of the battery cells. A second terminal tab extends from the second leg. The second terminal tab is configured to be terminated to a corresponding battery terminal of a second of the battery cells. The first and second terminal tabs are arranged side-by-side with the first terminal tab being vertically positionable independent of the second terminal tab by the flexible joint.
Abstract translation: 用于电连接电池模块的相邻电池单元的母线包括具有通过柔性接头连接的第一腿和第二腿的基座。 柔性接头被折叠，使得第一腿部在第二腿部之上。 第一端子片从第一条腿延伸。 第一端子接头被配置为端接到第一电池单元的对应的电池端子。 第二端子片从第二条腿延伸。 第二端子接头被配置为端接到第二电池单元的相应的电池端子。 第一和第二端子接线片并排布置，第一端子接头通过柔性接头独立于第二端子接头垂直定位。
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公开(公告)号：US08808031B2
公开(公告)日：2014-08-19
申请号：US13713249
申请日：2012-12-13
Applicant: Tyco Electronics Corporation
Inventor： Weiping Zhao
IPC: H01R13/66
CPC classification number: H01R13/73 , H01M2/1077 , H01M2/206 , H01M2/22 , H01M2/34 , H01M2/348 , H01M10/425 , H01M10/486 , H01M2200/103 , H01M2220/20 , H01R9/226 , H01R13/684
Abstract: A battery connector system includes a tray assembly configured to be mounted to a battery module made from a plurality of battery cells. The tray assembly has a tray and a plurality of busbars held by the tray. The tray has a tray connector defining a mating interface being configured to mate with an electrical connector. The electrical connector may be either a wire harness connector or a circuit board connector. The busbars are coupled to the tray and have plates being configured to be electrically connected to corresponding cell tabs of the battery cells. The busbars have fuse terminals positioned in the tray connector. A plurality of fuses are coupled to the fuse terminals. The fuses may be serviceable fuses or resettable fuses. The fuses are connected between the plates of the busbars and the electrical connector.
Abstract translation: 电池连接器系统包括托架组件，其被配置为安装到由多个电池单元制成的电池模块。 托盘组件具有托盘和由托盘保持的多个母线。 托盘具有限定配合接口的托盘连接器，其配置成与电连接器配合。 电连接器可以是线束连接器或电路板连接器。 母线耦合到托盘并且具有被配置为电连接到电池单元的相应电池片的板。 母线具有位于托盘连接器中的熔丝端子。 多个保险丝耦合到保险丝端子。 保险丝可能是可用的保险丝或可重置的保险丝。 保险丝连接在母线板和电连接器之间。
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公开(公告)号：US20180019451A1
公开(公告)日：2018-01-18
申请号：US15208828
申请日：2016-07-13
Applicant: TYCO ELECTRONICS CORPORATION , TYCO ELECTRONICS JAPAN G.K.
Inventor： Weiping Zhao , Haifeng Liu
Abstract: A connector assembly includes a connector having a plurality of terminals configured to be mated with a control module connector associated with a battery module and a multi-wire planar cable extending from the connector along a cable axis. The multi-wire planar cable has a plurality of flat wires terminated to corresponding terminals and a common jacket for the plurality of flat wires. The flat wires have exposed terminating portions at a sensor end of the multi-wire planar cable for termination to different voltage sensors associated with corresponding buss bars. The terminating portions are staggered along the cable axis. The multi-wire planar cable is angled such that the cable axis is non-parallel to a cell stack-up direction of the battery cells with the exposed terminating portions being aligned along a terminating axis generally parallel to the cell stack-up direction.
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公开(公告)号：US09509096B2
公开(公告)日：2016-11-29
申请号：US13738741
申请日：2013-01-10
Applicant: Tyco Electronics Corporation
Inventor： Weiping Zhao , James Aric Boyer
IPC: H01R13/688 , H01R13/629 , H01R13/633 , H01R13/648 , H01R13/703 , H01R13/713 , H01R13/684 , H01R13/66 , H01M10/42
CPC classification number: H01R13/6335 , H01M10/4207 , H01M2200/103 , H01R13/62938 , H01R13/648 , H01R13/66 , H01R13/684 , H01R13/688 , H01R13/703 , H01R13/713 , H01R2201/26
Abstract: A manual service disconnect for a battery system includes a disconnect header having a housing defining a receptacle, a high current terminal connector within the receptacle, a high voltage interlock (HVIL) connector within the receptacle and a control device terminal connector within the receptacle. A disconnect plug is removably coupled to the disconnect header. The disconnect plug has a high current fuse electrically connected to the high current terminal connector and a HVIL shunt terminal electrically connected to the HVIL connector. A current power control device is received in the receptacle and is electrically connected to the control device terminal connector. The current power control device is exposed for servicing when the disconnect plug is removed from the disconnect header and the current power control device is inaccessible when the disconnect plug is coupled to the disconnect header.
Abstract translation: 用于电池系统的手动服务断开包括具有限定插座的外壳，插座内的高电流端子连接器，插座内的高压互锁（HVIL）连接器和插座内的控制装置端子连接器的断开插头。 断开插头可拆卸地耦合到断开插头。 断开插头具有电连接到大电流端子连接器的高电流保险丝和电连接到HVIL连接器的HVIL分路端子。 当前的电力控制装置被容纳在插座中并且电连接到控制装置端子连接器。 当断开插头从断开插头上拆下来时，当前的电源控制装置用于维修，并且当断开插头连接到断开插头时，当前的电源控制装置是不可访问的。
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公开(公告)号：US09065192B2
公开(公告)日：2015-06-23
申请号：US14031933
申请日：2013-09-19
Applicant: Tyco Electronics Corporation
Inventor： Weiping Zhao , Douglas Scott Simpson
IPC: H01R4/48
CPC classification number: H01R13/113 , H01R13/187 , H01R13/193 , H01R13/2492 , H01R13/415 , H01R2101/00 , H01R2201/26
Abstract: A power terminal connector includes a terminal having a terminal body defining a receptacle. The terminal body has a front end open to the receptacle that receives a power terminal. The terminal body has a series of notches separated by posts at the front end. A contact spring is received in the receptacle and has a first band and a second band with spring beams extending between the first and second bands. The spring beams resiliently engage the power terminal. The bands engage the terminal body to create a power path between the terminal body and the power terminal. The first band has a series of tabs extending therefrom separated by gaps. The tabs are received in corresponding notches and the gaps receive corresponding posts to secure the contact spring in the terminal box.
Abstract translation: 电源端子连接器包括具有限定容器的端子体的端子。 终端主体具有接收电源终端的插座的前端。 端子主体具有一系列在前端由柱分开的凹口。 接触弹簧被容纳在容器中并具有第一带和第二带，弹簧梁在第一和第二带之间延伸。 弹簧梁弹性地接合电源端子。 带子接合终端主体以在终端主体和电源终端之间产生电力路径。 第一带具有由间隙分开的一系列突片。 突片被接收在相应的凹口中，并且间隙接收相应的柱以将接触弹簧固定在接线盒中。
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Patent Agency Ranking
公开(公告)号：US20140193990A1
公开(公告)日：2014-07-10
申请号：US13738741
申请日：2013-01-10
Applicant: TYCO ELECTRONICS CORPORATION
Inventor： Weiping Zhao , James Aric Boyer
IPC: H01R13/633
CPC classification number: H01R13/6335 , H01M10/4207 , H01M2200/103 , H01R13/62938 , H01R13/648 , H01R13/66 , H01R13/684 , H01R13/688 , H01R13/703 , H01R13/713 , H01R2201/26
Abstract: A manual service disconnect for a battery system includes a disconnect header having a housing defining a receptacle, a high current terminal connector within the receptacle, a high voltage interlock (HVIL) connector within the receptacle and a control device terminal connector within the receptacle. A disconnect plug is removably coupled to the disconnect header. The disconnect plug has a high current fuse electrically connected to the high current terminal connector and a HVIL shunt terminal electrically connected to the HVIL connector. A current power control device is received in the receptacle and is electrically connected to the control device terminal connector. The current power control device is exposed for servicing when the disconnect plug is removed from the disconnect header and the current power control device is inaccessible when the disconnect plug is coupled to the disconnect header.
Abstract translation: 用于电池系统的手动服务断开包括具有限定插座的外壳，插座内的高电流端子连接器，插座内的高压互锁（HVIL）连接器和插座内的控制装置端子连接器的断开插头。 断开插头可拆卸地耦合到断开插头。 断开插头具有电连接到大电流端子连接器的高电流保险丝和电连接到HVIL连接器的HVIL分路端子。 当前的电力控制装置被容纳在插座中并且电连接到控制装置端子连接器。 当断开插头从断开插头上拆下来时，当前的电源控制装置用于维修，并且当断开插头连接到断开插头时，当前的电源控制装置是不可访问的。
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公开(公告)号：US20130309537A1
公开(公告)日：2013-11-21
申请号：US13839931
申请日：2013-03-15
Applicant: TYCO ELECTRONICS CORPORATION
Inventor： Weiping Zhao
IPC: H01M2/20
Abstract: A battery pack includes a plurality of battery cells each having positive and negative cell terminals and a carrier mounted over and spanning across the plurality of battery cells. The carrier has trays with openings therethrough exposing the positive and negative cell terminals. A plurality of buss bars are received in corresponding trays. The buss bars each have a positive plate laser welded to the positive cell terminal of a corresponding battery cell through the corresponding opening and a negative plate laser welded to the negative cell terminal of a different battery cell through the corresponding opening. The buss bars may be bimetal buss bars.
Abstract translation: 电池组包括多个电池单元，每个电池单元具有正负极单元端子和安装在跨越多个电池单元的跨越电极的载体。 载体具有开口的托盘，暴露正极和负极端子。 多个汇流条被接收在相应的托盘中。 汇流条各自具有通过相应的开口焊接到相应电池单元的正极端子的正极板激光器，以及通过相应的开口焊接到不同电池单元的负极端子的负极板激光器。 汇流条可以是双金属汇流条。
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公开(公告)号：US10396405B2
公开(公告)日：2019-08-27
申请号：US14935625
申请日：2015-11-09
Applicant: TYCO ELECTRONICS CORPORATION
Inventor： Weiping Zhao
Abstract: A bus bar for electrically connecting adjacent battery cells of a battery module includes a base having a first leg and a second leg connected by a flexible joint. The flexible joint is folded-over such that the first leg is above the second leg. A first terminal tab extends from the first leg. The first terminal tab is configured to be terminated to a corresponding battery terminal of a first of the battery cells. A second terminal tab extends from the second leg. The second terminal tab is configured to be terminated to a corresponding battery terminal of a second of the battery cells. The first and second terminal tabs are arranged side-by-side with the first terminal tab being vertically positionable independent of the second terminal tab by the flexible joint.
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公开(公告)号：US20180131047A1
公开(公告)日：2018-05-10
申请号：US15343429
申请日：2016-11-04
Applicant: TYCO ELECTRONICS CORPORATION , TYCO ELECTRONICS JAPAN G.K.
Inventor： Weiping Zhao , Haifeng Liu
CPC classification number: H01M10/482 , B60L11/1861 , G01R31/3696 , H01M2/1077 , H01M2/206 , H01M2220/20
Abstract: A connector assembly for voltage monitoring battery cells of a battery module includes a connector having a plurality of terminals and a wire assembly extending from the connector along a wire axis. The wire assembly has a plurality of wires extending between a terminal end and a buss bar end. The terminal end is terminated to a corresponding terminal. The buss bar end is configured to be terminated to a voltage sensor associated with a corresponding buss bar of the battery module. The buss bar end is folded over such that the buss bar end extends at a transverse angle relative to the wire axis. The buss bar ends are staggered along the wire axis at different depths from the connector.
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公开(公告)号：US09318734B2
公开(公告)日：2016-04-19
申请号：US13839567
申请日：2013-03-15
Applicant: Tyco Electronics Corporation
Inventor： Weiping Zhao
Abstract: A bimetal buss bar assembly includes a positive battery cell terminal having a flat pad, a negative battery cell terminal having a flat pad, and a buss bar having a negative end and a positive end. The buss bar is attached to the positive battery cell terminal at the positive end and attached to the negative battery cell terminal at the negative end. At least one of the positive battery cell terminal, negative battery cell terminal, and buss bar have a bimetal interface.
Abstract translation: 双金属总线组件包括具有平垫的正电池单元端子，具有平垫的负电池单元端子和具有负端和正端的汇流条。 总线连接到正极端子的正电池单元端子，并在负极端子附接到负极电池单元端子。 正电池单元端子，负电池单元端子和总线中的至少一个具有双金属接口。
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