METHOD FOR CONTROLLING A ROLLING MILL PRODUCTION SYSTEM

    公开(公告)号:US20190283096A1

    公开(公告)日:2019-09-19

    申请号:US16299355

    申请日:2019-03-12

    发明人: Rainer OSTHOFF

    IPC分类号: B21B37/24 B21B37/38

    摘要: A method of controlling a rolling mill production system for production of a coil-shaped end product from a slab, the production including processing the slab by sequentially arranged production units, the processing by the production units resulting in a respective strip-shaped product having physical data, the method including modeling, under consideration of the physical data, the processing of a testing product by a plurality of production units arranged downstream from a given production unit while taking into account the physical data. If the modelling shows that, under consideration of the physical data, one of the products resulting from processing by the downstream production units does not meet a predetermined quality criterion, the intended manufacture of the product is interrupted and a signal relating to the interrupting is outputted.

    Method for rolling strips in a roll stand
    12.
    发明授权
    Method for rolling strips in a roll stand 有权
    在轧机机架中轧制钢带的方法

    公开(公告)号:US08096161B2

    公开(公告)日:2012-01-17

    申请号:US11630935

    申请日:2005-06-03

    摘要: The invention relates to a method for rolling strips in the roll stand of a rolling mill, wherein said roll stand consists of two axially displaceable working rollers which are provided with a CVC-grinding or a similar contour and whose curved profile is expressed in a third or higher-order polynom and, simultaneously with simple handling of working rollers with large possibilities of adjusting the profile and flatness, the aim of said invention is to homogenize the working rollers wear. For this purpose, the increased cyclic shifting of the working rollers is induced or forced by a cyclic variation of the setting values of the curve of the working cylinders from one strip to another in a predetermined part of the adjustment range thereof, wherein the combined the action of the two adjustment systems (the curve of the working cylinders and the shift thereof) enables the parabolic effects of said two adjustment systems to supplement each other with a high approximation, thereby ensuring the flatness and, in addition, optimally homogenizing the working roller wear.

    摘要翻译: 本发明涉及一种用于在轧机的辊架中轧制带材的方法,其中所述辊架由两个可轴向移动的工作辊组成,所述两个可轴向移动的工作辊具有CVC磨削或类似轮廓,并且其弯曲轮廓在第三 或更高阶的多项式,并且同时简单地处理具有调整轮廓和平坦度的大可能性的加工辊,所述发明的目的是使工作辊的磨损均匀化。 为此,通过在其调节范围的预定部分中工作气缸的曲线的设定值从一个条带到另一个条带的设定值的周期性变化来引起或强制加工辊的增加的循环移位,其中将 两个调节系统的作用(工作气缸的曲线及其偏移)使得所述两个调节系统的抛物线效应能够以高近似度相互补充,从而确保平坦度,并且另外优化工作辊的均匀化 穿。

    Analytical method for use in optimizing dimensional quality in hot and cold rolling mills
    13.
    发明授权
    Analytical method for use in optimizing dimensional quality in hot and cold rolling mills 有权
    用于优化冷轧机的尺寸质量的分析方法

    公开(公告)号:US07823428B1

    公开(公告)日:2010-11-02

    申请号:US11686381

    申请日:2007-03-15

    IPC分类号: B21B37/24

    摘要: A device and method for prediction and/or control of the profile and/or shape of rolled metal strip. The device and method are compatible with both cluster-type and non cluster-type mills. The device and method employ a customized deflection model of the rolling mill, thereby combining the advantages of well-known finite element method with other relevant methods to allow real-time operation of the rolling mill without the computational complexities of such methods. In one form, the customized deflection model helps to obtain a compact, linear, and flexible analytical model with non-iterative solution, multiple continuous elastic foundations, third-order displacement fields, simple stress-field determination, and capability to compute dynamic deflection characteristics.

    摘要翻译: 用于预测和/或控制轧制金属带的型材和/或形状的装置和方法。 该设备和方法与集群式和非集群型轧机兼容。 该装置和方法采用轧机的定制偏转模型,从而将众所周知的有限元方法与其他相关方法的优点相结合,使得轧机的实时操作无需这些方法的计算复杂性。 在一种形式中,定制的偏转模型有助于获得具有非迭代解决方案,多个连续弹性基础,三阶位移场,简单应力场确定和计算动态偏转特性的能力的紧凑,线性和灵活的分析模型 。

    Rolling method and rolling apparatus for flat-rolled metal materials
    14.
    发明授权
    Rolling method and rolling apparatus for flat-rolled metal materials 有权
    轧制金属材料轧制方法及轧制设备

    公开(公告)号:US07775079B2

    公开(公告)日:2010-08-17

    申请号:US12316376

    申请日:2008-12-10

    摘要: A rolling method and a rolling apparatus for flat rolled metal materials stably produce flat-rolled metal having no or extremely little camber. The rolling mill having work rolls with split backup rolls supporting at least one work roll is provided with at least one pair of pinch rolls. The pinch rolls apply tension to the rolled material. The difference between the rolling direction force acting on the pinch rolls at the right and left sides is calculated. Optionally, the rolling direction force acting on the work rolls at the right and left sides is also calculated. The left-right difference of the roll gap of the work rolls is controlled as a result of the calculated difference.

    摘要翻译: 用于平轧轧制金属材料的轧制方法和轧制装置稳定地生产没有或极少弯度的平轧金属。 具有支撑至少一个工作辊的具有分割支承辊的工作辊的轧机设置有至少一对夹送辊。 夹送辊对轧制材料施加张力。 计算作用于右侧和左侧的夹送辊上的轧制方向力之间的差异。 可选地,还计算作用在左右两侧的工作辊上的轧制方向力。 作为计算出的差异的结果,控制工作辊的辊间隙的左右差。

    Rolling method and rolling apparatus for flat-rolled metal materials
    15.
    发明授权
    Rolling method and rolling apparatus for flat-rolled metal materials 有权
    轧制金属材料轧制方法及轧制设备

    公开(公告)号:US07481090B2

    公开(公告)日:2009-01-27

    申请号:US10550079

    申请日:2004-03-12

    IPC分类号: B21B29/00 B21B37/24 B21B37/58

    摘要: This invention provides a rolling method and a rolling apparatus, for flat-rolled metal materials capable of stably producing flat-rolled metal materials not having, or having extremely little, camber. A rolling method for a-flat-rolled metal material uses rolling equipment including a rolling mill and at least a pair of pinch rolls for clamping a rolled material on the exit side of the rolling mill having a mechanism in which either one, or both, of upper and lower roll assemblies have a mechanism for supporting a work roll by split backup rolls split into at least three segments in an axial direction, the split backup roll group having a construction for supporting both a vertical direction load and a rolling direction load acting on the contacting work roll and each of the split backup rolls independently having a load measuring device.

    摘要翻译: 本发明提供一种轧制方法和轧制设备,用于能够稳定地生产没有或具有非常小的弯度的平轧金属材料的平轧金属材料。 用于平轧轧制金属材料的轧制方法使用包括轧机和至少一对夹送辊的轧制设备,用于在轧制机的出口侧夹持轧制材料,其具有这样的机构,其中, 上辊和下辊组件具有用于通过在轴向方向上分成至少三个部分的分割支撑辊支撑工作辊的机构,所述分裂支撑辊组具有用于支撑作用的垂直方向负载和滚动方向负载的结构 在接触工作辊和每个分离支承辊独立地具有负载测量装置。

    Method and apparatus to reduce slot width in tubular members
    16.
    发明授权
    Method and apparatus to reduce slot width in tubular members 有权
    减少管状构件中狭槽宽度的方法和装置

    公开(公告)号:US07146835B2

    公开(公告)日:2006-12-12

    申请号:US10825959

    申请日:2004-04-16

    IPC分类号: B21B37/24

    摘要: An apparatus and method are provided for reducing the width of a plurality of longitudinal slots or other openings spaced circumferentially around a slotted tubular member. The invention includes a seaming roller positioned to contact the outer surface of the slotted tubular member for transverse movement across the plurality of slots, and adapted to apply a force onto the slotted tubular member so as to reduce the slot width. The width of the plurality of slots is detected and compared to a set value indicative of a desired end slot width and based on this comparison, an adjustor connected to the seaming roller, adjusts the force applied by the seaming roller to the plurality of slots. Each opening is adjusted by the seaming roller to have a profile with a width that throughout the length of the slot profile, varies no more than a given tolerance from the desired end slot width. The invention also provides a slotted tubular liner comprising a metal slotted tubular member formed with a plurality of longitudinal slots ≦3.175 mm in width spaced circumferentially around the member, each slot having been cut and then transversely seamed to have a profile with a width tolerance, that throughout the length of the slot profile, varies no more than +/−0.0127 mm, and preferably varies no more than +/−0.00762 mm from a desired end slot width.

    摘要翻译: 提供了一种用于减小多个纵向狭槽或围绕开槽管状构件周向间隔开的其它开口的宽度的装置和方法。 本发明包括接缝辊,其定位成接触开槽管状部件的外表面,用于穿过多个槽横向移动,并且适于将力施加到开槽管状部件上以减小槽宽度。 检测多个槽的宽度并将其与表示期望的端槽宽度的设定值进行比较,并且基于该比较,连接到接缝辊的调节器将由接缝辊施加的力调节到多个槽。 通过接缝辊调整每个开口以具有在狭槽轮廓的整个长度上的宽度的轮廓,其宽度不会超过所需端槽宽度的给定公差。 本发明还提供了一种开槽管状衬套,其包括金属开槽管状构件,该金属开槽管状构件形成有多个纵向狭槽,宽度为3.175mm,宽度围绕构件周向间隔开,每个槽已经被切割然后横向缝合以具有宽度公差 在狭槽轮廓的整个长度上,变化不超过+/- 0.0127mm,并且优选地从期望的端槽宽度变化不超过+/- 0.00762mm。

    Method for specifically adjusting the surface structure of rolling stock during cold rolling in skin pass mills
    17.
    发明授权
    Method for specifically adjusting the surface structure of rolling stock during cold rolling in skin pass mills 有权
    在皮革轧机冷轧过程中专门调整车辆表面结构的方法

    公开(公告)号:US06948346B2

    公开(公告)日:2005-09-27

    申请号:US10469466

    申请日:2002-02-28

    申请人: Hartmut Pawelski

    发明人: Hartmut Pawelski

    摘要: The invention relates to a method for specifically adjusting the surface structure of rolling stock (3) during cold rolling in skin pass mills. The aim of the invention is to partially transfer the surface structure of the working roll (2) onto the rolling stock (3). To this end, the change of roughness of the rolling stock (3) in the rolling process of a single- or multiple-stand, preferably two-stand skin pass mill is calculated in an optimization calculation in which the rolling parameters are varied according to the mill capacity using a tribological model that mathematically describes the friction conditions in the roll gap (1). The results obtained are then used to readjust at least a part of the rolling parameters used for calculation.

    摘要翻译: 本发明涉及一种用于在皮革轧机中冷轧期间车辆(3)的表面结构特别调整的方法。 本发明的目的是将工作辊(2)的表面结构部分地转移到车辆(3)上。 为此,在优化计算中计算出单轧机或多轧机,优选两台轧机的轧制过程中的轧制粗糙度的变化,其中轧制参数根据 使用在数学上描述辊间隙(1)中的摩擦条件的摩擦学模型的轧机容量。 然后将所获得的结果用于重新调整用于计算的至少一部分滚动参数。

    Dynamic tapered extrusion system
    18.
    发明授权
    Dynamic tapered extrusion system 有权
    动态锥形挤出系统

    公开(公告)号:US06938451B2

    公开(公告)日:2005-09-06

    申请号:US10219428

    申请日:2002-08-15

    申请人: Jon Elmaleh

    发明人: Jon Elmaleh

    摘要: A hard metal or non-metal member can be formed or shaped to have varying amounts of curvature and tapering by passing the member through a forming channel defined by two sets of opposed, axially displaceable rollers which can be dynamically moved horizontally and vertically in a predetermined range. The rollers are controlled by a computer, a translator, and a electro-mechanical displacement system such as a servo motor. Using data input by a user or preprogrammed instructions containing displacement instruction in the computer, the computer can subsequently instruct servo motors, via a translator, to move the rollers in the available axial directions. The servo motors may include a mechanism for converting rotational movement into fine linear mechanical movement of the rollers. The timing and rate of movement, direction, and force of the roller can be controlled to form and shape the member into a specific contour of curves or tapering sides.

    摘要翻译: 硬金属或非金属构件可以通过使构件通过由两组相对的可轴向移动的辊限定的成形通道而形成或成形为具有变化的曲率和渐缩,该成形通道可以在预定的水平和垂直方向上动态地移动 范围。 滚子由计算机,转换器和诸如伺服电机的机电位移系统控制。 使用用户输入的数据或计算机中包含位移指令的预编程指令,计算机随后可以通过转换器指示伺服电机在可用的轴向方向上移动滚子。 伺服电动机可以包括用于将旋转运动转换成辊的精细线性机械运动的机构。 可以控制辊的运动时间和速度,方向和力,以便将构件形成和成形为曲线或锥形侧面的特定轮廓。

    Method for improving the contour of rolled material
    19.
    发明授权
    Method for improving the contour of rolled material 有权
    改善轧制材料轮廓的方法

    公开(公告)号:US6164103A

    公开(公告)日:2000-12-26

    申请号:US300840

    申请日:1999-04-28

    IPC分类号: B21B37/40 B21B37/24

    CPC分类号: B21B37/40

    摘要: A method for improving the contour of rolled material over at least one segment of a rolling schedule including a plurality of rolling processes. The method includes associating at least one quality criterion with at least one rolling stand of at least one of the plurality of rolling processes, optimizing the at least one quality criterion using a mathematical formula, predetermining at least one work roll shift for the plurality of rolling processes over the at least one segment of the rolling schedule based on an optimization of the at least one quality criterion, and axially shifting at least one work roll of the at least one rolling stand.

    摘要翻译: 一种用于在包括多个轧制过程的滚动调度的至少一个段上改进轧制材料轮廓的方法。 该方法包括将至少一个质量标准与多个轧制过程中的至少一个轧制过程的至少一个轧制机架相关联,使用数学公式优化至少一个质量标准,预先确定用于多个轧制的至少一个轧辊位移 基于所述至少一个质量标准的优化,以及轴向移动所述至少一个轧制机架的至少一个工作轧辊,在所述轧制进度的所述至少一个部分上的过程。

    Method of rolling plates
    20.
    发明授权
    Method of rolling plates 失效
    轧板方法

    公开(公告)号:US5943894A

    公开(公告)日:1999-08-31

    申请号:US963703

    申请日:1997-11-04

    申请人: Stephan Kramer

    发明人: Stephan Kramer

    CPC分类号: B21B37/24 B21B1/38 B21B1/026

    摘要: A method of rolling plates from input stock in several successively arranged work steps, wherein, depending on the desired end product, different numbers of n passes are carried out in one or more roll stands, preferably in a hot-rolling reversing stand. From a pass n-k to a pass n-1, greater pass reductions (smaller strip thicknesses) are rolled at the strip beginning than at the strip end, wherein k is a counting number in the range of from 1 to n-1.

    摘要翻译: 一种在几个连续布置的工作步骤中从输入库存中轧制板的方法,其中,根据期望的最终产品,在一个或多个轧辊机架中,优选在热轧可逆机架中进行不同数量的n次通过。 从通过n-k到通过n-1,在带开始处比在带末端滚动更大的通过量减小(较小的带厚度),其中k是在1至n-1的范围内的计数数。