Abstract:
A continuous process for preparing polymers is disclosed. The continuous process includes the steps of continuously feeding a reaction mixture containing a monomer into a non-cylindrical channel, continuously controlling the temperature of the non-cylindrical channel by exposing the surface of the non-cylindrical channel not exposed to the monomer to a temperature control medium, polymerizing the monomer in the non-cylindrical channel, and continuously removing the polymer from the non-cylindrical channel. The continuous process is suitable for the preparation of polymers containing ethylenically unsaturated monomers as polymerized units by emulsion polymerization, solution polymerization, and suspension polymerization.
Abstract:
Closed-loop feedback control of (continuous) catalytic polymerisation, by regulating the introduction of a Chain Transfer Agent (CTA) to a reactor, and so polymer chain length formation; through responsive (on-line) MFI determination, of a reactor polymer sample, using an MFI measurement viscometer (70) with dual measurement dies (91, 93), for extended measurement range.
Abstract:
A process for the polymerization of 1-olefins which comprises the steps of a) preparing a prepolymer-based catalyst by contacting one or more 1-olefins with a catalyst system, and b) contacting the prepolymer-based catalyst with one or more 1-olefins, wherein the catalyst system comprises (1) a compound of formula (I) wherein M is Fe[II], Fe[III], Co[I], Co[II], Co[III], Mn[I], Mn[II], Mn[III], Mn[IV], Ru[II], RU[III] or Ru[IV]; X represents an atom or group covalently or ionically bonded to the transition metal M; T is the oxidation state of the transition metal M and b is the valency of the atom or group X; R1, R2, R3, R4, R5, R6 and R7 are independently selected from hydrogen, halogen, hydrocarbyl, substituted hydrocarbyl, heterohydrocarbyl or substituted heterohydrocarbyl; and when any two or more of R1-R7 are hydrocarbyl, substituted hydrocarbyl, heterohydrocarbyl or substituted heterohydrocarbyl, said two or more can be linked to form one or more cyclic substituents; optionally (2) an activator, and also optionally (3) a compound of the formula AlR3, wherein each R is independently C1-C12 alkyl or halo.
Abstract:
A continuous process for preparing polymers in a non-cylindrical heat exchanger is disclosed. The amount of monomer fed and polymer in the reactor is controlled to minimize fouling of the reactor. The use of steam to control the temperature of the reaction mixture is also disclosed.
Abstract:
The present invention provides a method for substantially continuously polymerizing olefins comprising: introducing into a first reaction zone a fresh olefin polymerization catalyst; contacting said fresh olefin polymerization catalyst in said first reaction zone with a first vent mixture at a first feed rate and under conditions sufficient to form and avoid melting a polyolefin, wherein first vent mixture comprises unreacted olefins and a diluent vented from a second reaction zone; withdrawing a vent product of unreacted olefins and diluent from said first reaction zone; withdrawing from said first reaction zone a first product mixture comprising said catalyst and said polyolefin; passing said first product mixture to said second reaction zone; contacting said first product mixture in said second reaction zone with a second vent mixture at a second feed rate and under conditions sufficient to form and avoid melting said polyolefin, wherein said second vent mixture comprises a material selected from the group consisting of a fresh feed and a mixture comprising unreacted olefins and diluent from a third reaction zone; and, withdrawing from said second reaction zone a second product mixture comprising said catalyst and said polyolefin.
Abstract:
A process for producing high density polyethylene in the presence of a Ziegler-Natta catalyst system in two liquid full loop reactors in series, wherein in a first reactor a first polyethylene product is polymerized substantially by homopolymerization of ethylene and hydrogen, optionally with a minor degree of copolymerization of ethylene with an alpha-olefinic comonomer comprising from 3 to 8 carbon atoms, and in a second reactor serially connected to the first reactor downstream thereof a second polyethylene product is copolymerized from ethylene and an alpha-olefinic comonomer comprising from 3 to 8 carbon atoms, and a hydrogenation catalyst is introduced into the reactants downstream of the first reactor.