Abstract:
Methods for consolidation and densification of fibrous monolith composite structures are provided. Consolidation and densification of two- and three-dimensional fibrous monolith components having complex geometries can be achieved by pressureless sintering. The fibrous monolith composites are formed from filaments having at least a first material composition generally surrounded by a second material composition. The composites are sintered at a pressure of no more than about 30 psi to provide consolidated and densified fibrous monolith composites.
Abstract:
The present invention concerns a powder metal composition for producing powder metal components comprising a Co-based pre-alloyed powder, with irregularly shaped particles comprising at least 15% by weight Cr and less than 0.3% by weight C, admixed with graphite. The invention also concerns a method for producing PM components by pressing of articles to shape from the powder metal composition according to the invention and sintering them.
Abstract:
A method for producing an alloy in atomized form, wherein the alloy includes between about 10% to about 100% of a silicon based alloy, including obtaining a base silicon-iron alloy mixture and an atomization unit having an atomization chamber and a plurality of nozzles, injecting an atomizing fluid into the atomization chamber via the plurality of nozzles, introducing the base silicon-iron alloy mixture into the atomization chamber such that the atomizing fluid impinges on the base silicon-iron alloy mixture to produce the alloy in atomized form, cooling the alloy in atomized form using a pool of water so as to produce a cooled alloy product, retrieving the cooled alloy product and drying the cooled alloy product to produce the alloy in atomized form.
Abstract:
An object of the present invention is to provide a porous liquid absorbing-and-holding member having a high absorbing capacity for a liquid owing to capillarity and having in itself a structure capable of holding a large amount of the liquid, a process for producing this member, and a member for absorbing and holding an alcohol used as a fuel for a fuel cell. The porous liquid absorbing-and-holding member provided by the present invention is that including a porous sintered product having a skeleton formed by sintering of metal powder around voids and subjected to hydrophilicity-imparting treatment. The hydrophilicity-imparting treatment is preferably the formation of one or more substances selected from the group consisting of silicon oxides, titanium oxides, chromium oxides and aluminum oxide on the skeleton.
Abstract:
According to the present invention there is provided a method of making a finegrained tungsten carbide—cobalt cemented carbide comprising mixing, milling according to standard practice followed by sintering. By introducing nitrogen at a pressure of more than 0.5 atm into the sintering atmosphere after dewaxing but before pore closure a grain refinement including reduced grain size and less abnormal grains can be obtained.
Abstract:
The present invention aims at preventing abrasion of relatively sliding members under a high pressure or/and high temperature condition. It also aims at preventing seizure of the sliding contact surfaces at high temperatures. The sliding member of the present invention serves as one of a pair of relatively sliding members essentially consisting of stainless steel as base material containing 5% to 10% by weight of cobalt, 1 to 5% by weight of molybdenum disulfide and 2% to 5% by weight of calcium fluoride.
Abstract:
The invention relates to a niobium powder capable of providing a capacitor having small amounts of leakage current, wherein the average nitrogen concentration in the layer of 50 to 200 nm from the surface to 0.29 to 4% by mass and preferably controlling that in the depth within 50 nm from the surface to 0.19 to 1% by mass, the sintered body, the formed body and the capacitor using the same.
Abstract:
Methods for consolidation and densification of fibrous monolith composite structures are provided. Consolidation and densification of two- and three-dimensional fibrous monolith components having complex geometries can be achieved by pressureless sintering. The fibrous monolith composites are formed from filaments having at least a first material composition generally surrounded by a second material composition. The composites are sintered in an inert gas or nitrogen gas at a pressure of no more than about 30 psi to provide consolidated and densified fibrous monolith composites.
Abstract:
Provided are palladium-containing powders and a method and apparatus for manufacturing the palladium-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where liquid in droplets in the aerosol is vaporized to permit formation of the desired particles, which are then collected in a particle collector. The aerosol generation involves preparation of a high quality aerosol, with a narrow droplet size distribution, with close control over droplet size and with a high droplet loading suitable for commercial applications. Powders may have high resistance to oxidation of palladium. Multi-phase particles are provided including a palladium-containing metallic phase and a second phase that is dielectric. Electronic components are provided manufacturable using the powders.
Abstract:
A method of cryogenic treatment of tungsten carbide containing cobalt. A first step involves pre-treating tungsten carbide with microwave sintering, thereby changing the properties of the tungsten carbide. A second step involves lowering the temperature of the microwave sintered tungsten carbide gradually to cryogenic levels. A third step involves raising the temperature of the microwave sintered tungsten carbide gradually back to ambient temperatures. The described combination of microwave sintering and cryogenic treatment produces significant improvement in impact resistance, erosion and corrosion resistance and wear rate.