摘要:
Embodiments of a gas-solids separation unit and embodiments of a method for manufacturing a separation unit are provided. In one embodiment, the separation unit includes a cyclonic separator and a vessel having a flue gas chamber, a clean gas chamber, and an entrained solids chamber between the flue gas chamber and the clean gas chamber. The cyclonic separator includes, in turn, a cyclone barrel extending from the flue gas chamber toward the clean gas chamber, a swirl vane positioned across the cyclone barrel, a gas outlet tube fluidly coupling the cyclone barrel to the clean gas chamber, and a first check valve opening formed through the barrel sidewall upstream of the gas outlet tube.The check valve opening fluidly couples the cyclone barrel to the entrained solids chamber to permit the centrifugal separation of the particulate matter from the gas stream during operation of the gas-solids separation unit.
摘要:
Process for increasing mixing in a fluidized bed. A slide, which may be in the form of a tube or trough, transports particles from an upper zone downward to a lower zone at a different horizontal position, thereby changing the horizontal position of the particle and creating lateral mixing in the fluidized bed. Increased mixing may improve efficiency for an apparatus using a fluidized bed. For example, increased lateral mixing in a regenerator may increase temperature and oxygen mixing and reduce stagnation to improve efficiency. A slide may be relatively unobtrusive, inexpensive, and simple for a retrofit or design modification and may improve combustion efficiency at high rates by enhancing the lateral blending of spent and regenerated catalyst.
摘要:
Systems and methods of reducing refinery carbon dioxide emissions by increasing synthesis gas production in a fluid catalytic cracking unit having a reactor and a regenerator are disclosed. In one example, a method comprises separating spent catalyst from a hydrocarbon product in the reactor, the spent catalyst having trapped hydrocarbon thereon. The method further comprises reacting an additional feed with the spent catalyst in the reactor to deposit additional coke on the spent catalyst, defining a gas product. The method further separating the gas product and the trapped hydrocarbon from the spent catalyst with a stripping gas. The method further comprises removing coke from the spent catalyst in the regenerator, thereby increasing the amount of synthesis gas production.
摘要:
Apparatus and process for increasing mixing in a fluidized bed. A slide, which may be in the form of a tube or trough, transports particles from an upper zone downward to a lower zone at a different horizontal position, thereby changing the horizontal position of the particle and creating lateral mixing in the fluidized bed. Increased mixing may improve efficiency for an apparatus using a fluidized bed. For example, increased lateral mixing in a regenerator may increase temperature and oxygen mixing and reduce stagnation to improve efficiency. A slide may be relatively unobtrusive, inexpensive, and simple for a retrofit or design modification and may improve combustion efficiency at high rates by enhancing the lateral blending of spent and regenerated catalyst.
摘要:
An apparatus is presented for burning carbonaceous deposits off of fluidized particles. The apparatus is preferably employed as the catalyst regeneration zone of a fluidized catalytic cracking process. Heat pipes are used to cool the particles and transfer heat to an external steam generation zone. Preferably, the heat pipes extend vertically upward from an external catalyst transfer conduit to the steam generation chamber. The water level in the steam generation chamber or the density of the fluidized particles in contact with the heat pipes can be used to control the rate of heat removal from the combustion zone.
摘要:
One exemplary embodiment can be a process for fluid catalytic cracking. The process can include withdrawing a catalyst from a reaction vessel to replace a catalyst inventory over a period of about 10- about 35 days for maximizing propylene yield.
摘要:
Process for increasing mixing in a fluidized bed. A slide, which may be in the form of a tube or trough, transports particles from an upper zone downward to a lower zone at a different horizontal position, thereby changing the horizontal position of the particle and creating lateral mixing in the fluidized bed. Increased mixing may improve efficiency for an apparatus using a fluidized bed. For example, increased lateral mixing in a regenerator may increase temperature and oxygen mixing and reduce stagnation to improve efficiency. A slide may be relatively unobtrusive, inexpensive, and simple for a retrofit or design modification and may improve combustion efficiency at high rates by enhancing the lateral blending of spent and regenerated catalyst.
摘要:
Cyclone separators and separator devices for separating gas and entrained particles from a particle-contaminated gas stream are provided. The cyclone separator comprises a cyclone body having a first end and a second end with a sidewall extending therebetween. The cyclone body defines a cyclone gas inlet for receiving the particle-contaminated gas stream. A cyclone gas outlet is for discharging the clean gas stream. A centripetal accelerator is proximate the cyclone gas inlet to induce centripetal acceleration of the particle-contaminated gas stream. The sidewall defines a discharge opening between the first end and the second end for discharging separated particles from the cyclone body. The discharge opening has a leading edge and a top edge in relation to a flow path of entrained particles within the particle-contaminated gas stream. The top edge extends at an acute angle relative to the leading edge.
摘要:
This invention is directed to a method and apparatus for regenerating a catalyst used in an FCC unit, including providing a spent catalyst into an upper portion of a regenerator, maintaining a calcination phase, a gasification phase, and a combustion phase of fluidized catalyst in the regenerator, combusting carbon in the combustion phase and producing a combustion flue gas, reacting carbon in the gasification phase with the combustion flue gas to form a carbon monoxide rich flue gas, and calcining the spent catalyst with the carbon monoxide rich flue gas.
摘要:
Disclosed is a process for disengaging regenerated catalyst from flue gas in a catalyst regenerator so as to avoid re-entrainment of catalyst that has settled into a bed in the catalyst regenerator using a disengaging device. A disengaging arm of the disengaging device has an outer shell that encloses the arm, an inner shell with a slot for allowing catalyst and flue gas to exit the arm and an outer baffle having a lower edge located below the opening in the outer wall. The baffle directs the catalyst and flue gas downwardly and limits radial flow. Catalyst and flue gas enter the disengaging arm through an opening in an outer wall of a riser section at a first superficial velocity and exits through a slot in a bottom of the disengaging arm at no more than 1.33 the first superficial velocity.