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公开(公告)号:US11355816B2
公开(公告)日:2022-06-07
申请号:US16917020
申请日:2020-06-30
Applicant: Enovix Corporation
Inventor: Murali Ramasubramanian , Michael Armstrong , Brian E. Brusca , Vladimir Dioumaev , Gunther A. Koblmiller , Ashok Lahiri , Laurie J. Lauchlan , Harrold J. Rust, III , Nirav S. Shah , Robert M. Spotnitz , James D. Wilcox
IPC: H01M4/134 , H01M4/38 , H01M10/04 , H01M50/446 , H01M4/13 , H01M10/052 , H01M10/0585 , H01M50/44 , H01M50/46 , H01M4/02 , H01M50/403
Abstract: An electrode structure for use in an energy storage device, the electrode structure comprising a population of electrodes, a population of counter-electrodes and an electrically insulating material layer separating members of the electrode population from members of the counter-electrode population, each member of the electrode population having a longitudinal axis AE that is surrounded by the electrically insulating separator layer.
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公开(公告)号:US11081718B2
公开(公告)日:2021-08-03
申请号:US16241159
申请日:2019-01-07
Applicant: Enovix Corporation
Inventor: Robert S. Busacca , Ashok Lahiri , Murali Ramasubramanian , Bruno A. Valdes , Gardner Cameron Dales , Christopher J. Spindt , Geoffrey Matthew Ho , Harrold J. Rust, III , James D. Wilcox , John F. Varni , Kim Han Lee , Nirav S. Shah , Richard J. Contreras , Lynn Van Erden , Vladimir Dioumaev
IPC: H01M10/02 , H01M4/02 , H01M10/052 , H01M10/054 , H01M10/058 , H01M10/0585 , H01M10/44 , H01M10/0525
Abstract: A secondary battery is provided for cycling between a charged and a discharged state, the secondary battery including a battery enclosure, an electrode assembly, carrier ions, a non-aqueous liquid electrolyte within the battery enclosure, and a set of electrode constraints. The set of electrode constraints includes a primary constraint system having first and second primary growth constraints and at least one primary connecting member, the first and second primary growth constraints separated from each other in the longitudinal direction, wherein the primary constraint array restrains growth of the electrode assembly in the longitudinal direction such that any increase in the Feret diameter of the electrode assembly in the longitudinal direction over 20 consecutive cycles of the secondary battery is less than 20%. The set of electrode constraints further includes a secondary constraint system having first and second secondary growth constraints connected by at least one secondary connecting member, wherein the secondary constraint system at least partially restrains growth of the electrode assembly in a second direction upon cycling of the secondary battery.
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公开(公告)号:US10707466B2
公开(公告)日:2020-07-07
申请号:US15997252
申请日:2018-06-04
Applicant: Enovix Corporation
Inventor: Murali Ramasubramanian , Michael Armstrong , Brian E. Brusca , Vladimir Dioumaev , Gunther A. Koblmiller , Ashok Lahiri , Laurie J. Lauchlan , Harrold J. Rust, III , Nirav S. Shah , Robert M. Spotnitz , James D. Wilcox
IPC: H01M2/16 , H01M4/13 , H01M4/134 , H01M4/38 , H01M10/04 , H01M10/052 , H01M10/0585 , H01M2/14 , H01M4/02
Abstract: An electrode structure for use in an energy storage device, the electrode structure comprising a population of electrodes, a population of counter-electrodes and an electrically insulating material layer separating members of the electrode population from members of the counter-electrode population, each member of the electrode population having a longitudinal axis AE that is surrounded by the electrically insulating separator layer.
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公开(公告)号:US10256500B2
公开(公告)日:2019-04-09
申请号:US15699383
申请日:2017-09-08
Applicant: Enovix Corporation
Inventor: Harrold J. Rust, III , Ashok Lahiri , Murali Ramasubramanian , Robert M. Spotnitz
Abstract: Various methods and apparatus relating to three-dimensional battery structures and methods of manufacturing them are disclosed and claimed. In certain embodiments, a three-dimensional battery comprises a battery enclosure, and a first structural layer within the battery enclosure, where the first structural layer has a first surface, and a first plurality of conductive protrusions extend from the first surface. A first plurality of electrodes is located within the battery enclosure, where the first plurality of electrodes includes a plurality of cathodes and a plurality of anodes, and wherein the first plurality of electrodes includes a second plurality of electrodes selected from the first plurality of electrodes, each of the second plurality of electrodes being in contact with the outer surface of one of said first plurality of conductive protrusions. Some embodiments relate to processes of manufacturing energy storage devices with or without the use of a backbone structure or layer.
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公开(公告)号:US09806331B2
公开(公告)日:2017-10-31
申请号:US15133385
申请日:2016-04-20
Applicant: Enovix Corporation
Inventor: Ashok Lahiri , Robert M. Spotnitz , Nirav S. Shah , Murali Ramasubramanian , Harrold J. Rust, III , James D. Wilcox , Michael J. Armstrong , Brian E. Brusca , Christopher G. Castledine , Laurie J. Lauchlan
IPC: H01M4/13 , H01M4/134 , H01M10/052 , H01M4/1395 , H01M4/38 , H01G4/32 , H01G4/008 , H01G4/012 , H01G4/015 , H01M4/80 , H01M10/04 , H01M10/0525 , H01M10/054 , H01M10/0564 , H01M4/70 , H01M4/02 , B82Y30/00
CPC classification number: H01M4/134 , B82Y30/00 , H01G4/008 , H01G4/012 , H01G4/015 , H01G4/32 , H01M4/1395 , H01M4/38 , H01M4/386 , H01M4/70 , H01M4/80 , H01M10/0436 , H01M10/052 , H01M10/0525 , H01M10/054 , H01M10/0564 , H01M2004/021 , H01M2004/027 , H01M2220/30 , H01M2300/0017 , Y02E60/122
Abstract: A structure for use in an energy storage device, the structure comprising a backbone system extending generally perpendicularly from a reference plane, and a population of microstructured anodically active material layers supported by the lateral surfaces of the backbones, each of the microstructured anodically active material layers having a void volume fraction of at least 0.1 and a thickness of at least 1 micrometer.
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公开(公告)号:US09660292B2
公开(公告)日:2017-05-23
申请号:US13957088
申请日:2013-08-01
Applicant: Enovix Corporation
Inventor: Harrold Jones Rust, III , Ashok Lahiri , Murali Ramasubramanian , Robert M. Spotnitz , Robert A. Cole , Gunther Koblmiller , Nirav Shah , Brian E. Brusca , Christopher G. Castledine , Laurie J. Lauchlan , James D. Wilcox
IPC: H01M10/05 , H01M10/0525 , H01M4/38 , H01M4/133 , H01M4/134 , H01M10/052 , H01M10/058 , H01M4/70
CPC classification number: H01M10/0525 , H01M4/133 , H01M4/134 , H01M4/386 , H01M4/525 , H01M4/587 , H01M4/667 , H01M4/70 , H01M10/0436 , H01M10/052 , H01M10/058
Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.
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公开(公告)号:US20250105283A1
公开(公告)日:2025-03-27
申请号:US18974556
申请日:2024-12-09
Applicant: Enovix Corporation
Inventor: Robert S. Busacca , Ashok Lahiri , Murali Ramasubramanian , Bruno A. Valdes , Gardner Cameron Dales , Christopher J. Spindt , Geoffrey Matthew Ho , Harrold J. Rust, III , James D. Wilcox , John F. Varni , Kim Han Lee , Nirav S. Shah , Richard J. Contreras , Lynn Van Erden , Ken S. Matsubayashi , Jeremie J. Dalton , Jason Newton Howard , Robert Keith Rosen , Jonathan C. Doan , Michael J. Armstrong , Anthony Calcaterra , Benjamin L. Cardozo , Joshua David Winans , Neelam Singh , Jeffrey Glenn Buck , Thomas John Schuerlein , Kim Lester Fortunati , Neal Sarswat
IPC: H01M4/525 , H01M4/02 , H01M4/134 , H01M4/38 , H01M4/48 , H01M4/66 , H01M10/04 , H01M10/0525 , H01M10/054 , H01M10/0565 , H01M10/0585 , H01M50/103 , H01M50/46 , H01M50/54
Abstract: Embodiments of secondary batteries having electrode assemblies are provided. A secondary battery can comprise an electrode assembly having a stacked series of layers, the stacked series of layers having an offset between electrode and counter-electrode layers in a unit cell member of the stacked series. A set of constraints can be provided with a primary constraint system with first and second primary growth constraints separated from each other in a longitudinal direction, and connected by at least one primary connecting member, and a secondary constraint system comprises first and second secondary growth constraints separated in a second direction and connected by members of the stacked series of layers. The primary constraint system may at least partially restrain growth of the electrode assembly in the longitudinal direction, and the secondary constraint system may at least partially restrain growth in the second direction that is orthogonal to the longitudinal direction.
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公开(公告)号:US12255353B2
公开(公告)日:2025-03-18
申请号:US17525397
申请日:2021-11-12
Applicant: Enovix Corporation
Inventor: Jeremie J. Dalton , Robert S. Busacca , Ashok Lahiri , Murali Ramasubramanian , Bruno A. Valdes , Kim Han Lee , Anthony Calcaterra , Benjamin L. Cardozo
IPC: H01M50/474 , H01M10/0585 , H01M10/0587
Abstract: Secondary batteries and methods of manufacture thereof are provided. A secondary battery can comprise an electrode layer comprising a population of spacer structures comprising a material other than the electrode active material, wherein (a) the spacer population occupies a total volume within the electrode layer within the range of about 0.1% to about 35% of the volume, VE, of the electrode layer, and (b) a member of the spacer population is located within each subvolume of the electrode layer comprising (i) at least 25% of the volume, VE, of the electrode layer, and (ii) bounded on all sides by (aa) the unit cell portion of the electrode current collector, (bb) the separator layer, (cc) the top surface of the electrode layer, (dd) the bottom surface of the electrode layer, (ee) the first end surface of the electrode layer, and (ff) the second end surface of the electrode layer.
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公开(公告)号:US20250046812A1
公开(公告)日:2025-02-06
申请号:US18794707
申请日:2024-08-05
Applicant: Enovix Corporation
Inventor: Robert S. Busacca , Ashok Lahiri , Murali Ramasubramanian , Bruno A. Valdes , Gardner Cameron Dales , Christopher J. Spindt , Geoffrey Matthew Ho , Harrold J. Rust, III , James D. Wilcox , John F. Varni , Kim Han Lee , Nirav S. Shah , Richard J. Contreras , Lynn Van Erden , Ken S. Matsubayashi , Jeremie J. Dalton , Jason Newton Howard , Robert Keith Rosen , Jonathan C. Doan , Michael J. Armstrong , Anthony Calcaterra , Benjamin L. Cardozo , Joshua David Winans , Neelam Singh , Jeffrey Glenn Buck , Thomas John Schuerlein , Kim Lester Fortunati , Neal Sarswat
IPC: H01M4/525 , H01M4/02 , H01M4/134 , H01M4/38 , H01M4/48 , H01M4/66 , H01M10/04 , H01M10/0525 , H01M10/054 , H01M10/0565 , H01M10/0585 , H01M50/103 , H01M50/46 , H01M50/54
Abstract: Secondary batteries and methods of manufacture thereof are provided. A secondary battery can comprise an offset between electrode and counter-electrode layers in a unit cell. Secondary batteries can be prepared by removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population.
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公开(公告)号:US20240356061A1
公开(公告)日:2024-10-24
申请号:US18653443
申请日:2024-05-02
Applicant: Enovix Corporation
Inventor: Harrold J. Rust, III , Ashok Lahiri , Murali Ramasubramanian , Robert M. Spotnitz , Robert A. Cole , Gunther A. Koblmiller , Nirav S. Shah , Brian E. Brusca , Christopher G. Castledine , Laurie J. Lauchlan , James D. Wilcox , Vladimir Dioumaev
IPC: H01M10/0525 , H01M4/133 , H01M4/134 , H01M4/38 , H01M4/525 , H01M4/587 , H01M4/66 , H01M4/70 , H01M10/04 , H01M10/052 , H01M10/058
CPC classification number: H01M10/0525 , H01M4/133 , H01M4/134 , H01M4/386 , H01M4/525 , H01M4/587 , H01M4/667 , H01M4/70 , H01M10/0436 , H01M10/052 , H01M10/058
Abstract: An electrode structure for use in an energy storage device comprising a population of electrodes, a population of counter-electrodes and a microporous separator separating members of the electrode population from members of the counter-electrode population. Each member of the electrode population comprises an electrode active material layer and an electrode current conductor layer, and each member of the electrode population has a bottom, a top, a length LE, a width WE and a height HE, wherein the ratio of LE to each of WE and HE is at least 5:1, the ratio of HE to WE is between 0.4:1 and 1000:1, and the electrode current collector layer of each member of the electrode population has a length LC that is measured in the same direction as and is at least 50% of length LE.
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