Abstract:
Manufacturing a thermoplastic composite tubular structure embedded with a first load fitting comprising the steps of braiding a first plurality of inner layers of thermoplastic composite material around a soluble, expandable mandrel. A first load fitting is positioned on the first plurality of inner layers of thermoplastic composite material. A second plurality of outer layers of thermoplastic composite material is braided around the first load fitting and the mandrel so as to form an overbraided mandrel embedded with the first load fitting. The overbraided mandrel is installed into a matched tooling assembly and heated at a specified heating profile in order to consolidate the first plurality of inner layers of thermoplastic composite material and the second plurality of outer layers of thermoplastic composite material with the first load fitting so as to form a thermoplastic composite tubular structure embedded with the first load fitting. A second load fitting may be positioned on the first plurality of inner layers of thermoplastic composite material.
Abstract:
Method and apparatus for curing a composite laminate. The apparatus comprising an electromagnetic radiation source creating electromagnetic microwave energy in an enclosed volume and a heating source for providing a convective airflow in the enclosed volume. A composite laminate assembly comprising a composite laminate is placed in the enclosed volume, wherein the composite laminate of the composite laminate assembly is cured by both the electromagnetic microwave energy created by the electromagnetic radiation source, and the convective airflow provided by the heating source. A vacuum bag may be placed over the composite laminate assembly. A source may be activated such that a vacuum within the vacuum bag is created according to design specifications.
Abstract:
Method and apparatus for curing a composite laminate. The apparatus comprising an electromagnetic radiation source creating electromagnetic microwave energy in an enclosed volume and a heating source for providing a convective airflow in the enclosed volume. A composite laminate assembly comprising a composite laminate is placed in the enclosed volume, wherein the composite laminate of the composite laminate assembly is cured by both the electromagnetic microwave energy created by the electromagnetic radiation source, and the convective airflow provided by the heating source. A vacuum bag may be placed over the composite laminate assembly. A source may be activated such that a vacuum within the vacuum bag is created according to design specifications.
Abstract:
A window clamp system and method are to secure a window pane to a window frame of a vehicle. The window clamp system includes a mounting bracket configured to be secured to the window frame, one or more ratchets coupled to the mounting bracket, and a spring clip configured to move in relation to the mounting bracket and the one or more ratchets. The spring clip is configured to engage a seal positioned around the window pane.
Abstract:
Described herein are stringer assemblies, such as blade stringers, and methods of forming thereof. A stringer assembly comprises a first fabric composite stiffener, a second fabric composite stiffener, and an intermediate tape composite stiffener, disposed between and connected to each of the first and second stiffeners. Using three separate components allows forming sharp bends, eliminating voids and gap fillers, and adding new features, such as edge reinforcements. Each of the first and second fabric composite stiffeners comprises a web portion, a flange portion, and a curved portion, positioned between the web and flange portions. The web portions surround and are attached to the intermediate tape composite stiffener and, in some examples, include tapered-out edges for additional rigidity. The flange portions are attached to the composite base. The curved portions conform to the flared-out edges of the intermediate tape composite stiffener, which extends and connects to the composite base.
Abstract:
Provided are assemblies having composite structures interlocked with shape memory alloy structures and methods of fabricating such assemblies. Interlocking may involve inserting an interlocking protrusion of a shape memory alloy structure into an interlocking opening of a composite structure and heating at least this protrusion of the shape memory alloy structure to activate the alloy and change the shape of the protrusion. This shape change engages the protrusion in the opening such that the protrusion cannot be removed from the opening. The shape memory alloy structure may be specifically trained prior to forming an assembly using a combination of thermal cycling and deformation to achieve specific pre-activation and post-activation shapes. The pre-activation shape allows inserting the interlocking protrusion into the opening, while the post-activation shape engages the interlocking protrusion within the opening. As such, activation of the shape memory alloy interlocks the two structures.
Abstract:
A thermal barrier apparatus for a window system includes a closed curve-shaped plate having a plurality of concentric channels, a plurality of walls each defining adjacent concentric channels, each of the walls including a plurality of openings between adjacent concentric channels, an outer wall formed on an outer peripheral edge of the closed curve-shaped plate, the outer wall including a plurality of openings, and an inner wall formed on an inner peripheral edge of the closed curve-shaped plate including a plurality of openings. The plurality of openings and concentric channels are configured to provide an air flow path for conduction of air through the thermal barrier apparatus to an exterior of the thermal barrier apparatus.
Abstract:
Aspects of the present disclosure generally relate to an SMA actuator that includes a cooling device disposed within a torque tube. In one aspect, the cooling device includes a sliding sleeve, an expandable sleeve, and plurality of cooling fins coupled to the expandable sleeve. Axial movement of the sliding sleeve relative to the expandable sleeve facilitates radial expansion of the expandable sleeve and urges the cooling fins into contact with the torque tube. The cooling fins function as heat sinks when in contact with the torque tube to facilitate the removal of heat from the torque tube to increase the cooling rate of the torque tube. During heating of the torque tube, the cooling fins may be spaced apart from the torque tube to reduce the thermal mass that is heated, thus increasing the heating rate of the torque tube.
Abstract:
A method of bonding materials may comprise defining a bond interface between two materials in a cure zone on a surface of an object, and non-conductively heating the bond interface without directly heating the surface outside of the cure zone. Non-conductively heating the bond interface may involve applying microwave radiation to the bond interface.
Abstract:
A thermal barrier apparatus for a window system includes a closed curve-shaped plate having a via in a central portion of the closed curve-shaped plate. The closed curve-shaped plate includes a plurality of concentric channels formed on a first surface of the closed curve-shaped plate; a plurality of walls, each of the plurality of walls defining adjacent concentric channels of the plurality of concentric channels, each of the plurality of walls including a plurality of openings between adjacent concentric channels; an outer wall formed on an outer peripheral edge of the closed curve-shaped plate, the outer wall including a plurality of openings; and an inner wall formed on an inner peripheral edge of the closed curve-shaped plate, the inner wall including a plurality of openings. Alternatively, a thermal barrier apparatus includes a frame; a closed curve-shaped plate provided in the frame having a first thermal barrier layer provided between the frame and a second surface of the closed curve-shaped plate; a closed curve-shaped pane provided at a portion of the first surface of the closed curve-shaped plate; and a seal provided between the pane and the first surface of the closed curve-shaped plate.