公开(公告)号：US08505654B2

公开(公告)日：2013-08-13

申请号：US12901629

申请日：2010-10-11

Applicant: Gustav Johnny Israelsson ,  Karolina Elisabet Hannersjö ,  Pär Erik Håkan Schelin

Inventor： Gustav Johnny Israelsson ,  Karolina Elisabet Hannersjö ,  Pär Erik Håkan Schelin

IPC: E21B10/46 ,  B23B5/16

CPC classification number: B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B24D3/10 ,  B24D99/005 ,  E21B10/567 ,  Y10T428/249957 ,  Y10T428/25

Abstract: A PCD composite compact comprising a PCD structure bonded at an interface to a substrate comprising cemented carbide material; the PCD structure comprising a mass of directly inter-bonded diamond grains having a mean size of at most about 4 microns, and the PCD structure comprising at least about 0.05 weight percent refractory metal or carbide of a refractory metal selected from the group comprising W, Ti, V, Cr, Zr, Nb, Mo, Hf and Ta; and at least the cemented carbide material proximate the interface having a content of metallic binder material of at most about 6 weight percent.

Abstract translation: 一种PCD复合压块，包括在与包含硬质合金材料的基板的界面处结合的PCD结构; 所述PCD结构包含大量具有至多约4微米的平均尺寸的直接互相结合的金刚石晶粒，并且所述PCD结构包含至少约0.05重量％的难熔金属或难熔金属的碳化物，所述难熔金属或碳化物选自W， Ti，V，Cr，Zr，Nb，Mo，Hf和Ta; 并且至少接近界面的硬质合金材料具有至多约6重量％的金属粘合剂材料的含量。

公开(公告)号：US20130199107A1

公开(公告)日：2013-08-08

申请号：US13641390

申请日：2011-04-20

Applicant: Robert Fries

Inventor： Robert Fries

IPC: B24D3/34

CPC classification number: B24D3/348 ,  B01J3/062 ,  B01J2203/061 ,  B01J2203/062 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  B01J2203/0685 ,  B22F2998/10 ,  C22C1/051 ,  C22C26/00 ,  E21B10/567 ,  C22C1/05 ,  C25D15/00 ,  B22F3/14

Abstract: A polycrystalline superhard material comprises a sintered mass of superhard grains having a mean superhard grain contiguity of at least 62 percent and at most 92 percent. There is also disclosed a method of making such a polycrystalline superhard material. The method comprises providing a precursor body comprising superhard grains and interstices between the superhard grains, and introducing additive particles into the interstices to form a pre-sinter body. The pre-sinter body is submitted to a temperature and pressure at which superhard material is thermodynamically stable, sintering it and forming polycrystalline superhard material.

Abstract translation: 多晶超硬材料包括具有至少62％且至多92％的平均超硬颗粒接近度的超硬颗粒的烧结块。 还公开了制造这种多晶超硬材料的方法。 该方法包括提供包含超硬颗粒和超硬颗粒之间的间隙的前体体，并将添加剂颗粒引入到间隙中以形成预烧结体。 预烧结体承受超硬材料在热力学上稳定的温度和压力，烧结并形成多晶超硬材料。

公开(公告)号：US08470060B2

公开(公告)日：2013-06-25

申请号：US13155043

申请日：2011-06-07

Applicant: Anthony Griffo ,  Madapusi K. Keshavan

Inventor： Anthony Griffo ,  Madapusi K. Keshavan

IPC: B24D3/00 ,  B24D3/02 ,  E21B10/36

CPC classification number: B24D18/00 ,  B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  C04B35/645 ,  C04B37/026 ,  C04B2237/363 ,  C04B2237/401 ,  C04B2237/61 ,  Y10T156/10 ,  Y10T428/31678

Abstract: A method of forming a thermally stable cutting element that includes disposing at least a portion of a polycrystalline abrasive body containing a catalyzing material to be leached into a leaching agent; and subjecting the polycrystalline abrasive object to an elevated temperature and pressure is disclosed. Thermally stable cutting elements and systems and other methods for forming thermally stable cutting elements are also disclosed.

Abstract translation: 一种形成热稳定的切割元件的方法，其包括将含有要浸出的催化材料的多晶磨料体的至少一部分设置在浸出剂中; 并且公开了使多晶磨料物体处于升高的温度和压力。 还公开了热稳定的切割元件和系统以及用于形成热稳定切割元件的其它方法。

公开(公告)号：US20120324801A1

公开(公告)日：2012-12-27

申请号：US13167556

申请日：2011-06-23

Applicant: Zhigang Zak Fang

Inventor： Zhigang Zak Fang

IPC: B24D3/10 ,  B01J3/06 ,  E21B10/46

CPC classification number: B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B22F3/10 ,  B22F2998/00 ,  B24D99/005 ,  C22C1/05 ,  C22C26/00 ,  E21B10/567 ,  B22F7/02

Abstract: The present disclosure provides compositions and methods directed to polycrystalline diamond materials. In one embodiment, a polycrystalline diamond material can comprise sintered polycrystalline diamond and a binder alloy, where the binder alloy is a liquid at a sintering temperature of the polycrystalline diamond, forms an intermetallic compound at a low temperature below the sintering temperature, and is substantially all intermetallic phase.

Abstract translation: 本公开提供了针对多晶金刚石材料的组合物和方法。 在一个实施例中，多晶金刚石材料可以包括烧结多晶金刚石和粘合剂合金，其中粘合剂合金是在多晶金刚石的烧结温度下的液体，在低于烧结温度的低温下形成金属间化合物，并且基本上 所有金属间相。

公开(公告)号：US08327958B2

公开(公告)日：2012-12-11

申请号：US13262250

申请日：2010-03-31

Applicant: Christian James Truemner ,  Suresh Vagarali

Inventor： Christian James Truemner ,  Suresh Vagarali

IPC: E21B10/36

CPC classification number: B01J3/062 ,  B01J2203/0685 ,  B22F3/14 ,  B22F7/06 ,  B22F2005/001 ,  B22F2998/00 ,  B22F2999/00 ,  B24D3/06 ,  C22C26/00 ,  B22F2207/01

Abstract: Cutting elements having a substrate and a layer of superhard material sintered to the substrate are disclosed. The layer includes a working surface at a first surface. From the interface of the layer with the substrate, a reaction zone extends into the layer toward the working surface and a binder metal depletion zone extends into the substrate toward a base surface. The layer of superhard material has a composition including chromium or an alloy thereof. Also disclosed is an abrasive compact having a body with a composition including (i) a superhard material, (ii) a metal from a grain growth inhibitor or a metal from a metallic carbide other than WC, and (iii) an iron group binder metal. Cutting elements incorporating the abrasive compact, and drill bits incorporating abrasive compacts and cutting elements are also disclosed as well as methods of manufacture and methods of cutting material.

Abstract translation: 公开了具有衬底和烧结到衬底的超硬材料层的切割元件。 该层包括在第一表面处的工作表面。 从层与衬底的界面，反应区向着工作表面延伸到层中，并且粘结剂金属耗尽区向基底表面延伸到衬底中。 超硬材料层具有包含铬或其合金的组成。 还公开了一种具有主体的研磨压块，其具有包括（i）超硬材料，（ii）来自晶粒生长抑制剂的金属或来自除WC以外的金属碳化物的金属的组合物，和（iii）铁基粘合剂金属 。 还公开了包含磨料压块的切削元件和结合磨料压块和切削元件的钻头，以及制造方法和切割材料的方法。

公开(公告)号：US20120186884A1

公开(公告)日：2012-07-26

申请号：US13010620

申请日：2011-01-20

Applicant: Danny E. Scott ,  Anthony A. DiGiovanni

Inventor： Danny E. Scott ,  Anthony A. DiGiovanni

IPC: E21B10/36 ,  B01J3/06 ,  B24D3/10

CPC classification number: B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  C22C26/00 ,  E21B10/567 ,  Y10T428/249967 ,  Y10T428/25

Abstract: Polycrystalline compacts include a hard polycrystalline material comprising first and second regions. The first region comprises a first plurality of grains of hard material having a first average grain size, and a second plurality of grains of hard material having a second average grain size smaller than the first average grain size. The first region comprises catalyst material disposed in interstitial spaces between inter-bonded grains of hard material. Such interstitial spaces between grains of the hard material in the second region are at least substantially free of catalyst material. In some embodiments, the first region comprises a plurality of nanograins of the hard material. Cutting elements and earth-boring tools include such polycrystalline compacts. Methods of forming such polycrystalline compacts include removing catalyst material from interstitial spaces within a second region of a polycrystalline compact without entirely removing catalyst material from interstitial spaces within a first region of the compact.

Abstract translation: 多晶压块包括包含第一和第二区域的硬质多晶材料。 第一区域包括具有第一平均晶粒尺寸的第一多个硬质材料颗粒和具有小于第一平均晶粒尺寸的第二平均晶粒尺寸的第二多个硬质材料颗粒。 第一区域包括设置在硬质材料的互相结合的颗粒之间的间隙空间中的催化剂材料。 第二区域中的硬质材料颗粒之间的间隙空间至少基本上不含催化剂材料。 在一些实施例中，第一区域包括多个硬质材料的纳米晶粒。 切割元件和钻孔工具包括这种多晶压块。 形成这种多晶压块的方法包括从多孔压块的第二区域内的间隙空间除去催化剂材料，而不从压块的第一区域内的间隙空间中完全除去催化剂材料。

公开(公告)号：US20120132468A1

公开(公告)日：2012-05-31

申请号：US13296905

申请日：2011-11-15

Applicant: Dan E. Scott ,  Anthony A. DiGiovanni

Inventor： Dan E. Scott ,  Anthony A. DiGiovanni

IPC: E21B47/00 ,  B01J3/06 ,  B05D3/02 ,  E21B10/36 ,  B24D3/00

CPC classification number: B01J3/062 ,  B01J2203/062 ,  B01J2203/0625 ,  B01J2203/0655 ,  B01J2203/068 ,  B01J2203/0685 ,  B24D99/005 ,  E21B10/46 ,  E21B10/5676 ,  E21B47/00 ,  E21B47/01

Abstract: Methods and associated tools and components related to generating and obtaining performance data during drilling operations of a subterranean formation is disclosed. Performance data may include thermal and mechanical information related to earth-boring drilling tool during a drilling operation are disclosed. For example, a cutter of an earth-boring drilling tool may include a substrate with a cutting surface thereon. The cutter may further include at least one diamond sensor coupled with the cutting surface, and a conductive pathway operably coupled with the at least one diamond sensor. The at least one diamond sensor may be configured to generate a piezoelectric signal in response to an applied stimulus.

Abstract translation: 公开了与在地下地层的钻井操作期间产生和获得性能数据相关的方法和相关联的工具和组件。 绩效数据可以包括在钻井操作期间与钻孔钻具相关的热和机械信息。 例如，钻孔钻具的切割器可以包括其上具有切割表面的基底。 切割器还可以包括与切割表面耦合的至少一个金刚石传感器，以及与所述至少一个金刚石传感器可操作地连接的导电通路。 所述至少一个金刚石传感器可以被配置为响应于所施加的刺激而产生压电信号。

公开(公告)号：US07985059B2

公开(公告)日：2011-07-26

申请号：US12512889

申请日：2009-07-30

Applicant: David R. Hall ,  Ronald B. Crockett

Inventor： David R. Hall ,  Ronald B. Crockett

IPC: B29C43/02 ,  B28B3/00

CPC classification number: B01J3/06 ,  B01J3/062 ,  B01J2203/062 ,  B01J2203/0645 ,  B01J2203/0655 ,  B01J2203/066 ,  B01J2203/0685 ,  B22F3/1216 ,  B22F3/1258 ,  B22F2998/00 ,  B22F2999/00 ,  C22C2204/00 ,  Y10S425/809 ,  Y10T117/1096 ,  B22F7/06 ,  B22F3/1208 ,  B22F3/15

Abstract: In one embodiment of the present invention, an assembly for HPHT processing comprises a can with an opening. A powder mixture is disposed within the opening. A substrate is disposed within the opening adjacent the powder mixture. Paint is coated on a surface within the opening and opposite the powder mixture with respect to the substrate. A meltable sealant is disposed within the opening and opposite the substrate with respect to the surface and a cap is covering the opening.

Abstract translation: 在本发明的一个实施例中，用于HPHT处理的组件包括具有开口的罐。 粉末混合物设置在开口内。 衬底被布置在与粉末混合物相邻的开口内。 涂料涂覆在开口内的表面上并且相对于基底与粉末混合物相对。 可开口的密封剂设置在开口内并且相对于表面与衬底相对，并且帽覆盖开口。

公开(公告)号：US07493973B2

公开(公告)日：2009-02-24

申请号：US11140615

申请日：2005-05-26

Applicant: Madapusi K. Keshavan ,  Youhe Zhang ,  Yuelin Shen ,  Anthony Griffo ,  Michael Janssen

Inventor： Madapusi K. Keshavan ,  Youhe Zhang ,  Yuelin Shen ,  Anthony Griffo ,  Michael Janssen

IPC: E21B10/46

CPC classification number: E21B10/55 ,  B01J3/06 ,  B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B24D3/10 ,  B24D18/0009 ,  C01B32/25 ,  E21B10/567 ,  E21B2010/563 ,  Y10T428/30

Abstract: PCD materials comprise a diamond body having bonded diamond crystals and interstitial regions disposed among the crystals. The diamond body is formed from diamond grains and a catalyst material at high pressure/high temperature conditions. The diamond grains have an average particle size of about 0.03 mm or greater. At least a portion of the diamond body has a high diamond volume content of greater than about 93 percent by volume. The entire diamond body can comprise high volume content diamond or a region of the diamond body can comprise the high volume content diamond. The diamond body includes a working surface, a first region substantially free of the catalyst material, and a second region that includes the catalyst material. At least a portion of the first region extends from the working surface to depth of from about 0.01 to about 0.1 mm.

Abstract translation: PCD材料包括具有结合的金刚石晶体和布置在晶体之间的间隙区域的金刚石体。 金刚石体在高压/高温条件下由金刚石晶粒和催化剂材料形成。 金刚石晶粒的平均粒径为约0.03mm以上。 金刚石体的至少一部分具有大于约93体积％的高金刚石体积含量。 整个钻石体可以包括高体积的钻石，或者金刚石体的区域可以包括高体积的钻石。 金刚石体包括工作表面，基本上不含催化剂材料的第一区域和包括催化剂材料的第二区域。 第一区域的至少一部分从工作表面延伸至约0.01至约0.1mm的深度。

公开(公告)号：US20080223623A1

公开(公告)日：2008-09-18

申请号：US12026398

申请日：2008-02-05

Applicant: Madapusi K. Keshavan ,  Anthony Griffo ,  Yuelin Shen ,  Youhe Zhang

Inventor： Madapusi K. Keshavan ,  Anthony Griffo ,  Yuelin Shen ,  Youhe Zhang

IPC: E21B10/52 ,  C01B31/06 ,  B32B15/04 ,  B29C65/00 ,  B32B37/00

CPC classification number: B24D18/00 ,  B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  C04B35/645 ,  C04B37/026 ,  C04B2237/363 ,  C04B2237/401 ,  C04B2237/61 ,  Y10T156/10 ,  Y10T428/31678

Abstract: Polycrystalline diamond constructions include a diamond body comprising a matrix phase of bonded together diamond crystals formed at high pressure/high temperature conditions with a catalyst material. The sintered body is treated remove the catalyst material disposed within interstitial regions, rendering it substantially free of the catalyst material used to initially sinter the body. Accelerating techniques can be used to remove the catalyst material. The body includes an infiltrant material disposed within interstitial regions in a first region of the construction. The body includes a second region adjacent the working surface and that is substantially free of the infiltrant material. The infiltrant material can be a Group VIII material not used to initially sinter the diamond body. A metallic substrate is attached to the diamond body, and can be the same or different from a substrate used as a source of the catalyst material used to initially sinter the diamond body.

Abstract translation: 多晶金刚石结构包括金刚石体，其包括在高压/高温条件下与催化剂材料结合的金刚石晶体的基体相。 处理烧结体去除设置在间隙区域内的催化剂材料，使其基本上不含用于初始烧结体的催化剂材料。 可以使用加速技术来除去催化剂材料。 身体包括设置在构造的第一区域中的间隙区域内的渗透材料。 主体包括邻近工作表面的第二区域，其基本上不含渗透材料。 渗透材料可以是不用于初始烧结钻石体的VIII族材料。 金属基底附接到金刚石体，并且可以与用作初始烧结金刚石体的催化剂材料的源的基底相同或不同。