Abstract:
The present invention provides a method of inhibiting or preventing corrosion of reinforced steel in concrete by eliminating the differences in surface potentials that result in the total pasivation of corrosion activity and create an environment in the steel that does not allow corrosion. The method, optimally includes measuring the active non-uniform surface potential in the steel and passing a DC voltage through the concrete and steel to stop corrosion providing a substantially uniform potential on the reinforced steel. The current is controlled and adjusted to send pre-determined amounts of electrical energy to individual areas targeted for treatment. A corrosion potential survey may be conducted to determine the energy requirements necessary for the corrosion condition or a reference electrode may be strategically placed on the concrete structure. The amount of energy passed is sufficient to polarize the reinforcing steel sufficiently to stop corrosion and establish substantially uniform surface potentials on all the reinforcing steel. The invention also includes changing conditions on the surface of steel from a condition of non-uniform surface potential to a condition of substantially uniform surface potential.
Abstract:
Cathodic protection of an existing concrete structure, including a steel member at least partly buried, such as steel rebar, in the concrete structure, is provided by embedding anodes into a fresh concrete layer applied over an excavated patch and/or as a covering overlay. The anodes are embedded at spaced positions or as an array in the layer and connected to the rebar. A reinforcing layer is applied to the anode or adjacent the anode to resist expansion of the anode body tending to cause cracking of the concrete caused by the larger volume of the corrosion products relative to the anode material. Pores are provided in the anode body so as to take up the corrosion products. The reinforcing layer can be provided in the actual anode body as a closed surface surrounding the anode material inside or may be provided in the concrete as a layer on top of the anode in an array form at or near the outer surface of the concrete.
Abstract:
Cathodic protection of an existing concrete structure, including a steel member at least partly buried, such as steel rebar, in the concrete structure, is provided by embedding anodes into a fresh concrete layer applied over an excavated patch and/or as a covering overlay. The anodes are embedded at spaced positions or as an array in the layer and connected to the rebar. A corrosion inhibitor is added into the fresh concrete at least at the interface and more preferably in admixture with the fresh concrete which acts to reduce the flow of ionic current to the steel or between the anode member and the steel in the fresh covering material without significantly increasing the resistivity of the fresh covering material and without inhibiting the ionic current between the anode member and the fresh covering material. In this way the current to the steel in the existing concrete is maximized to maximize the cathodic protection to the existing steel which is the primary target.
Abstract:
Combining an electroosmosis direct current (EP) applied at less than 1 mA/Mcm3 (milliamp per 1000 cm3 of concrete) with an anode placed adjacent an outer surface of reinforced concrete soaked with a substantially neutral saline solution, effectively depletes corrosive anions in the concrete even when the direct current is in the range from 0.01 mA to less than 1 mA and at a voltage less than 100 V. Further, using such electroosmotic treatment as a first treatment, and promptly following it with cathodic protection, preferably by an impressed cathodic current (CP) at a comparably low voltage, the current density of CP required for cathodic protection is unexpectedly reduced. This decrease in the required current density of impressed current CP, coupled with low installation and operational costs of the novel system, improves the efficiency of a conventional cathodic protection system, whether by impressed current or with sacrificial anodes, several fold, as high as by a factor of 3 to 30 times. Both processes may be operated together without one circuit interfering with the other.
Abstract:
Reinforcement in concrete is cathodically protected by galvanically connecting a sacrificial anode, such as a zinc or zinc alloy anode, to the reinforcement, and contacting the anode with an electrolyte solution having a pH which is maintained sufficiently high for corrosion of the anode to occur, and for passive film formation on the anode to be avoided. The pH of the electrolyte is preferably at least 0.2 units, and preferably from 0.5 units to more than 1.0 units, above the pH value at which passivity of the anode would occur. The electrolyte may be for example sodium hydroxide or potassium hydroxide but is preferably lithium hydroxide which also acts as an alkali-silica reaction inhibitor.
Abstract:
A metal coating of typically a valve metal, especially a titanium metal coating, is applied by thermal spraying to the surface of concrete, most particularly steel-reinforced concrete. The metal such as titanium may be sprayed by any one of several thermal spraying techniques including flame spray, electric-arc spray, plasma spray, high-velocity oxyfuel spray, or detonation gun spray. The metal coating should be tightly adhered to the concrete and desirably will have a porosity to facilitate extensive coating of the metal itself, as well as facilitate any activation that may be needed for the metal. Such activation can be in the form of an electrochemically active material which allows the coating to function in electrochemically active form. One coating option is to apply a solution onto the spray-applied metal, then polarize the metal anodically to effect deposition of active material on the metal. Another option includes depositing electrochemically active material directly onto the concrete, then applying an adherent, electrically conductive overlay such as a titanium metal coating to the treated concrete.
Abstract:
An anode for cathodically-protected steel-reinforced concrete is embedded in an ion-conductive overlay on the concrete structure. The anode comprises at least one sheet of highly expanded valve metal mesh having a pattern of voids defined by a network of valve metal strands connected at a multiplicity of nodes. This provides a redundancy of current-carrying paths through the mesh which ensures effective current distribution throughout the mesh even in the event of possible breakage of a number of individual strands. The surface of the valve metal mesh carries an electrochemically active coating. At least one current distribution member is welded to the valve metal mesh. The entire area of the structure to be protected, excluding non-protected openings for obstacles and the like, is covered by a single piece of the mesh, or several pieces in close proximity with one another.
Abstract:
Effluent streams from photographic processes contain both silver and thiosulphate ions, and because of the formation of complex anions it is difficult to remove the silver. The silver may be removed using a cell (12) with a cathode (24) exposed to the effluent liquid, and an anode (25) separated from the liquid by a barrier (22) permeable at least to anions. Some silver sulphide is formed electrochemically at the cathode (24); at the anode (25) water is electrolysed and becomes acidic, so the complex anions migrating through the barrier (22) generate silver sulphide chemically. The resulting silver sulphide precipitate is separated from the liquid by a filter (14).
Abstract:
The invention relates to a method for fixing an electrode arrangement to be used in the cathodic protection of concrete structures. In the method, an anode (20) is mounted in a framework (11) and the framework with its anodes is mounted on the concrete structure at a production plant or in the mounting step before the concreting step. The invention also relates to a fixing element (10) of the electrode arrangement to be used in the cathodic protection of concrete structures, which fixing element is comprised of an anode (20) and a framework (11), which framework (11) is provided with means (15) for fixing the element (10) to the concrete structure.
Abstract:
This invention relates generally to an electrically conductive valve metal mesh of extreme void fraction. More particularly the invention relates in a most important aspect to an application thereof for an electrode structure in such a way as to prevent the corrosion of steel, including reinforcing steel in concrete, by cathodic protection.