Abstract:
A process for preparing nonwoven webs including multiple component continuous filaments having high levels of three-dimensional helical crimp utilizing draw rolls to provide a high degree of orientation to each of the polymeric components by mechanically drawing the filaments under conditions wherein the polymeric components remain substantially amorphous and a stretchable nonwoven web including multiple component, continuous filaments having high levels of three-dimensional helical crimp.
Abstract:
Undrawn, tough, durably melt-bondable, macrodenier, thermoplastic, multicomponent filaments, such as sheath-core and side-by-side filaments, comprising a first plastic component and a second lower-melting component defining all or at least part of the material-air boundary of the filaments. The filaments can be made by melt-extruding thermoplastics to form hot filaments, cooling and solidifying the hot filaments, and recovering the solidified filaments without any substantial tension being placed thereon. Aggregations of the filaments can be made in the form of floor matting and abrasive articles.
Abstract:
A spinneret device for side-by-side, conjugate melt-blow spinning can correspond to combinations of various heterogeneous polymers for conjugate spinning and is uniform in the conjugate state such as conjugate ratio between single fibers, the proportion of the peripheral percentage of both the components in the fiber cross-section, etc. and has fineness, a large nozzle plate width and a superior productivity. The device is composed mainly of a spinning resin-feeding plate; a distributing plate; a separating plate provided with confluent grooves of conjugate components engraved at the bottom part of the plate, corresponding in number to the spinning nozzles; a nozzle plate; and a plate for controlling the clearance for a gas. Even when the viscosity unevenness, spinning temperature unevenness, etc. of the spinning resins occur in the cavity of the nozzle plate to some extent, microfine fibers can be obtained which are uniform in the composite ratio and the cross-sectional, peripheral percentages of the respective components in the fiber cross-section, while being uniformly fine.
Abstract:
A method of producing a multicomponent trilobal fiber includes providing a trilobal capillary defining three legs, three apexes and an axial center, directing a first molten polymer composition to the axial center and presenting a second molten polymer composition to at least one of the apexes. The fiber produced has a trilobal core defining an outer core surface and a sheath abutting at least about one-third of the outer core surface.
Abstract:
The present invention is directed to a process for forming a yarn having at least one conductive filament wherein the conductive and nonconductive filaments which make up the yarn are simultaneously co-spun. The present process can be performed at spinning speeds of above about 3500 meters per minute to produce a yarn useful in antistatic carpet production.
Abstract:
A method of producing a multicomponent trilobal fiber includes providing a trilobal capillary defining three legs, three apexes and an axial center, directing a first molten polymer composition to the axial center and presenting a second molten polymer composition to at least one of the apexes. The fiber produced has a trilobal core defining an outer core surface and a sheath abutting at least about one-third of the outer core surface.
Abstract:
A stretchable wholly aromatic polyamide fiber which (A) is composed of a wholly aromatic polyamide containing at least 85 mole %, based on the entire recurring units, of m-phenylene isophthalamide units as a main component, (B) does not substantially contain an aprotic polar solvent, (C) has an average denier size of 50 to 50,000, (D) when stretched to two times at the glass transition temperature of the wholly aromatic polyamide, has a maximum heat shrinkage under a fixed load of at least 30%.A stretched wholly aromatic polyamide fiber which has the same properties with (A), (B) and (C), and (D) has a maximum heat shrinkage under a fixed load of at least 20% and (E) is substantially amorphous.The present invention provides a stretchable and stretched wholly aromatic polyamide composite fiber containing inorganic pieces and processes for preparing the above fibers.
Abstract:
A self-crimping filament is formed in high-speed spinning by joining hot and cool molten substances of a single polymer substantially at or preferably below the face of the spinneret. This increases the bulk of a yarn containing such filaments.
Abstract:
Apparatus for producing a crimpable filament from a homogeneous polymer composition supply comprising means to divide the polymer supply into separate flow paths, means to subject each flow path to different environments and means to recombine the flow paths and extrude a two-component filament.
Abstract:
A SPINNING HEAD FOR MELT SPINNING OF COMPOSITE FILAMENTS COMPRISED OF TWO POLYMERS OF EQUAL SEMI-CIRCULAR CROSS-SECTION IN WHICH THE MATING FACES OF A DISTRIBUTION PLATE AND A SPINNERET PLATE FORM TWO SEPARATE ANNULAR CAVITIES EACH COMMUNICATING WITH A DIFFERENT POLYMER SUPPLY CONTAINED IN THE DISTRIBUTION PLATE. A PLURALITY OF EXTRUSION HOLES IN THE SPINNERET PLATE HAVE THEIR UPPER END PORTIONS OF SEMI-CIRCULAR CROSS-SECTION COMMUNICATION WITH ONE OF THE ANNULAR CAVITIES AND THE REMAINING PORTIONS OF CIRCULAR CROSS-SECTION COMMUNICATING WITH THE OTHER ANNULAR CAVITY.