公开(公告)号：US20220246740A1

公开(公告)日：2022-08-04

申请号：US17728679

申请日：2022-04-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/417 ,  H01L29/08 ,  H01L21/768 ,  H01L23/522 ,  H01L29/78

Abstract: A semiconductor structure includes a substrate; a first structure over the substrate and having a first gate stack and two first gate spacers on two opposing sidewalls of the first gate stack; a second structure over the substrate and having a second gate stack and two second gate spacers on two opposing sidewalls of the second gate stack; a source/drain (S/D) feature over the substrate and adjacent to the first and the second gate stacks; an S/D contact over the S/D feature and between one of the first gate spacers and one of the second gate spacers; a conductive via disposed over and electrically connected to the S/D contact; and a dielectric liner layer. A first portion of the dielectric liner layer is disposed on a sidewall of the one of the first gate spacers and is directly above the S/D contact and spaced from the S/D contact.

公开(公告)号：US11257926B2

公开(公告)日：2022-02-22

申请号：US16895604

申请日：2020-06-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Lin-Yu Huang ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L21/768

Abstract: Semiconductor devices and methods of forming the same are provided. In one embodiment, a semiconductor device includes a gate structure sandwiched between and in contact with a first spacer feature and a second spacer feature, a top surface of the first spacer feature and a top surface of the second spacer feature extending above a top surface of the gate structure, a gate self-aligned contact (SAC) dielectric feature over the first spacer feature and the second spacer feature, a contact etch stop layer (CESL) over the gate SAC dielectric feature, a dielectric layer over the CESL, a gate contact feature extending through the dielectric layer, the CESL, the gate SAC dielectric feature, and between the first spacer feature and the second spacer feature to be in contact with the gate structure, and a liner disposed between the first spacer feature and the gate contact feature.

公开(公告)号：US11251305B2

公开(公告)日：2022-02-15

申请号：US16808770

申请日：2020-03-04

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/78 ,  H01L27/088 ,  H01L29/417 ,  H01L29/66 ,  H01L21/768 ,  H01L21/8234 ,  H01L21/28

Abstract: A fin field effect transistor device structure includes a fin structure formed over a substrate. The structure also includes a gate structure formed across the fin structure. The structure also includes a cap layer formed over the gate structure. The structure also includes a contact structure formed over the gate structure penetrating through the cap layer. The structure also includes an isolation film formed over sidewalls of the contact structure. The isolation film is separated from the gate structure, and a bottom surface of the isolation film is below a top surface of the cap layer.

公开(公告)号：US11195934B2

公开(公告)日：2021-12-07

申请号：US16895534

申请日：2020-06-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L29/423 ,  H01L21/3105 ,  H01L21/311 ,  H01L21/3213

Abstract: The present disclosure provides embodiments of a semiconductor structure having bi-layer self-aligned contact. The semiconductor structure includes a gate stack disposed on a semiconductor substrate and having a first height, a spacer disposed on a sidewall of the gate stack and having a second height greater than the first height, and a first etch stop layer disposed on a sidewall of the gate spacer and having a third height greater than the second height. The semiconductor structure further includes a first dielectric layer disposed over the gate stack and contacting the gate spacer and the first etch stop layer and a second dielectric layer disposed on the first dielectric layer and contacting the first etch stop layer.

公开(公告)号：US20210336020A1

公开(公告)日：2021-10-28

申请号：US16984881

申请日：2020-08-04

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Cheng-Chi Chuang ,  Chih-Hao Wang

IPC: H01L29/423 ,  H01L29/06 ,  H01L29/49 ,  H01L21/768 ,  H01L29/66 ,  H01L21/8234

Abstract: Methods of forming backside vias connected to source/drain regions of long-channel semiconductor devices and short-channel semiconductor devices and semiconductor devices formed by the same are disclosed. In an embodiment, a semiconductor device includes a first transistor structure; a second transistor structure adjacent the first transistor structure; a first interconnect structure on a front-side of the first transistor structure and the second transistor structure; and a second interconnect structure on a backside of the first transistor structure and the second transistor structure, the second interconnect structure including a first dielectric layer on the backside of the first transistor structure; a second dielectric layer on the backside of the second transistor structure; a first contact extending through the first dielectric layer and electrically coupled to a first source/drain region of the first transistor structure; and a second contact extending through the second dielectric layer and electrically coupled to a second source/drain region of the second transistor structure, the second contact having a second length less than a first length of the first contact.

公开(公告)号：US20210296162A1

公开(公告)日：2021-09-23

申请号：US16822383

申请日：2020-03-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Cheng-Chi Chuang ,  Chih-Hao Wang ,  Yu-Ming Lin ,  Lin-Yu Huang

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532 ,  H01L21/8234 ,  H01L21/033 ,  H01L21/311 ,  H01L23/528

Abstract: In some embodiments, the present disclosure relates to an integrated chip that includes a substrate and a gate electrode overlying the substrate. Further, the integrated chip includes a contact layer overlies the substrate and is laterally spaced apart from the gate electrode by a spacer structure. The spacer structure may surround outermost sidewalls of the gate electrode. A hard mask structure may be arranged over the gate electrode and between portions of the spacer structure. A contact via extends through the hard mask structure and contacts the gate electrode. The integrated chip may further include a liner layer that is arranged directly between the hard mask structure and the spacer structure, wherein the liner layer is spaced apart from the gate electrode.

公开(公告)号：US11094788B2

公开(公告)日：2021-08-17

申请号：US16546799

申请日：2019-08-21

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/417 ,  H01L29/66 ,  H01L29/40 ,  H01L21/02 ,  H01L21/311 ,  H01L21/768 ,  H01L21/285 ,  H01L27/088 ,  H01L27/092 ,  H01L21/3213 ,  H01L21/8234

Abstract: A semiconductor device includes a substrate, a source/drain structure, a source/drain contact, a gate structure, a first etching stop layer, and a via contact. The source/drain structure is over the substrate. The source/drain contact is over the source/drain contact. The gate structure is over the substrate. The first etching stop layer is over the gate structure, in which the first etching stop layer includes a first portion and a second portion, and a thickness of the first portion is lower than a thickness the second portion. The via contact extends along a top surface of the first portion of the first etching stop layer to a sidewall of the second portion of the first etching stop layer.

公开(公告)号：US20210175125A1

公开(公告)日：2021-06-10

申请号：US17178762

申请日：2021-02-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Sheng-Tsung Wang ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L21/8234 ,  H01L21/308 ,  H01L21/768 ,  H01L29/66 ,  H01L29/78 ,  H01L27/088 ,  H01L21/033

Abstract: A method of forming an integrated circuit structure includes forming a first source/drain contact plug over and electrically coupling to a source/drain region of a transistor, forming a first dielectric hard mask overlapping a gate stack, recessing the first source/drain contact plug to form a first recess, forming a second dielectric hard mask in the first recess, recessing an inter-layer dielectric layer to form a second recess, and forming a third dielectric hard mask in the second recess. The third dielectric hard mask contacts both the first dielectric hard mask and the second dielectric hard mask.

公开(公告)号：US12205896B2

公开(公告)日：2025-01-21

申请号：US18360901

申请日：2023-07-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L23/528 ,  H01L21/3213 ,  H01L21/768 ,  H01L23/522

Abstract: Semiconductor devices and methods of forming the same are provided. In one embodiment, a semiconductor device includes an active region including a channel region and a source/drain region and extending along a first direction, and a source/drain contact structure over the source/drain region. The source/drain contact structure includes a base portion extending lengthwise along a second direction perpendicular to the first direction, and a via portion over the base portion. The via portion tapers away from the base portion.

公开(公告)号：US12170245B2

公开(公告)日：2024-12-17

申请号：US17871029

申请日：2022-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L23/522 ,  H01L21/768 ,  H01L21/8234 ,  H01L23/528 ,  H01L27/088

Abstract: A method includes providing a semiconductor structure having a metal gate structure (MG), gate spacers disposed on sidewalls of the MG, and a source/drain (S/D) feature disposed adjacent to the gate spacers; forming a first metal layer over the S/D feature and between the gate spacers; recessing the first metal layer to form a trench; forming a dielectric layer on sidewalls of the trench; forming a second metal layer over the first metal layer in the trench, wherein sidewalls of the second metal layer are defined by the dielectric layer; and forming a contact feature over the MG to contact the MG.