Abstract:
An improved structure for carbon-carbon composite piston architectures consists of replacing the knitted fiber, three-dimensional piston preform architecture described in U.S. Pat. No. 4,909,133 (Taylor et al.) with a two-dimensional lay-up or molding of carbon fiber fabric or tape. Initially, the carbon fabric or tape layers are prepregged with carbonaceous organic resins and/or pitches and are laid up or molded about a mandrel, to form a carbon-fiber reinforced organic-matrix composite part shaped like a "U" channel, a "T"-bar, or a combination of the two. The molded carbon-fiber reinforced organic-matrix composite part is then pyrolized in an inert atmosphere, to convert the organic matrix materials to carbon. At this point, cylindrical piston blanks are cored from the "U"-channel, "T"-bar, or combination part. These blanks are then densified by reimpregnation with resins or pitches which are subsequently carbonized. Densification is also be accomplished by direct infiltration with carbon by vapor deposition processes. Once the desired density has been achieved, the piston billets are machined to final piston dimensions; coated with oxidation sealants; and/or coated with a catalyst. When compared to conventional steel or aluminum alloy pistons, the use of carbon-carbon composite pistons reduces the overall weight of the engine; allows for operation at higher temperatures without a loss of strength; allows for quieter operation; reduces the heat loss; and reduces the level of hydrocarbon emissions.
Abstract:
Pistons are discribed comprising a crown portion which also includes a piston ring belt and gudgeon-pin bosses and which crown portion comprises a ferrous allow and a seperate articulated skirt portion comprising a casting of aluminum alloy, steel or cast iron which also includes gudgeon-pin bores, the crown portion and the skirt portion having a common gudgeon-pin about which the articulated skirt portion is freely able to move relative to the crown portion.
Abstract:
In an uncooled engine, it is propose to form insulator coatings on the combustion chamber surfaces, and to mechanically protect such coatings against erosion or cracking by means of outer protective layers applied over the insulator coatings. The insulator coatings can be zirconium oxide applied to a thickness of approximately 0.15 inch. The protective layers can be formed of various materials resistant to high temperatures in the vicinity of 2000.degree. F., e.g. silicon nitride, steel or cast iron.
Abstract:
A piston bottom for large capacity internal-combustion engines is made by forging a saucer-shaped blank from refractory-forging steel and then in a second forging step transforming the saucer-shaped blank into a cup configuration with a planar rim of the blank being transformed into a cylindrical shoulder and an annular bulge of the blank being transformed into an annular boss for connecting the piston bottom of the cylindrical body of the piston. The blank has a convexity projecting on one side of the blank opposite that formed with the bulge.
Abstract:
An article includes a first section extending from an outer periphery to a predetermined surface located inward from the outer periphery. The first section comprises a nanostructured ferritic alloy. The article includes a second section extending from an inner periphery to the predetermined surface located outward from the inner periphery. The second section comprises at least one other alloy different from the nanostructured ferritic alloy.
Abstract:
An article includes a first section extending from an outer periphery to a predetermined surface located inward from the outer periphery. The first section comprises a nanostructured ferritic alloy. The article includes a second section extending from an inner periphery to the predetermined surface located outward from the inner periphery. The second section comprises at least one other alloy different from the nanostructured ferritic alloy.
Abstract:
A scroll compressor in which a scroll fixed lap rising from a fixed plate of a fixed scroll and a scroll orbiting lap rising from an orbiting plate of an orbiting scroll are combined with each other to form compression chambers therebetween, the fixed scroll is made of iron-based material, the orbiting scroll is made of aluminum-based material, at least the plate back surface of the orbiting scroll is subjected to surface processing.
Abstract:
A compressor component incorporated into a compressor having a compressor body and a compressor pulley mechanism transmitting a driving force to the compressor body has an austenite grain with a grain size number falling within a range exceeding 10, a fracture stress value of at least 2650 MPa, or a hydrogen content of at most 0.5 ppm. This provides a compressor component and a compressor bearing with a long fatigue life, a high anti-crack strength, and a reduced secular dimensional variation.
Abstract:
A crankshaft and an mounting hole have two main circular arc parts on the same circle; and two connecting parts for connecting the adjacent main circular arc parts, and have a cross-sectional shape in which the connecting parts facing each other are substantially parallel. The connecting parts of the mounting hole are formed in the shape of a large circular arc which projects inward. The torque of the crankshaft is transmitted to the mounting hole in a state where the connecting parts of the crankshaft and the connecting parts of the mounting hole which are formed in the shape of a large circular arc come into line contact with each other; therefore, the value of any local stress generated in the mounting hole can be reduced.