摘要:
A new method is provided for the creation of copper interconnects. An opening is created in a layer of dielectric, a layer of barrier material is deposited. The layer of barrier material extends over the surface of the layer of dielectric. A film of copper is deposited over the surface of the layer of barrier material. The copper film is polished down to the surface of the layer of barrier material, creating a first copper interconnect. The created first copper interconnect is subjected to a thermal anneal, inducing copper hillocks in the surface of the first copper interconnect by releasing copper film stress in the first copper interconnect. The copper hillocks are then removed by polishing the surface of the created first copper interconnect down to the surface of the surrounding layer of dielectric, creating a second and final copper interconnect.
摘要:
Within a method for fabricating a microelectronic fabrication having formed therein a copper containing conductor layer passivated with a passivation layer, there is first: (1) pre-heated the copper containing conductor layer to a temperature of from about 300 to about 450 degrees centigrade for a time period of from about 30 to about 120 seconds to form a pre-heated copper containing conductor layer; and then (2) plasma treated the pre-heated copper containing conductor layer within a reducing plasma to form a plasma treated pre-heated copper containing conductor layer; prior to (3)forming upon the plasma treated pre-heated copper containing conductor layer the passivation layer. The foregoing process sequence provides for attenuated hillock defects within the plasma treated pre-heated copper containing conductor layer when forming the passivation layer thereupon.
摘要:
After the first layer of copper has been deposited and polished (to form the pattern of copper damascene conducting lines) a layer of Ta or TaN/Cu is deposited. Another thin layer of copper is deposited thereby filling existing pores and recesses in the polished copper lines. A second CMP is applied to the surface of the second deposited layer of copper, this second CMP removes the redundant copper from the space where the Inter Metal Dielectric (IMD) layer will be created. Prior to the deposition of the second layer of copper, a (brief) etchback of the (surface of the) first layer of copper can be performed in order to enhance copper surface integrity and thereby improve the deposition of the second layer of copper. A layer of TaN/Ta and a layer of seed copper can be deposited within the openings for the damascene conducting lines prior to the deposition of these lines.
摘要:
A method for forming within a microelectronics fabrication a dielectric layer formed over, around and between patterned conductor layers. There is first provided a substrate employed within a microelectronics fabrication upon which is formed a patterned conductor layers. There is then formed over the patterned conductor layer a silicon oxide dielectric layer. There is then treated the silicon oxide dielectric layer to an anisotropic sputter etching process to remove silicon oxide dielectric material without re-deposition from the bottom of the gap between lines of the patterned conductor layer and to reform the silicon oxide dielectric layers on the sidewalls of the patterned lines to form spacer layers thereon. Both the silicon oxide dielectric layer deposition process and the sputter etching process may be repeated as desired to form the desired depth of trench and shape of spacer layer. There is then exposed the substrate to a nitrogen plasma. There is then formed over the substrate a gap filling silicon oxide dielectric layer to complete the formation of the inter-level dielectric layer with minimal void content in gaps between patterned lines.
摘要:
A structure of a readable alignment mark and method of manufacturing the readable alignment mark in an alignment mark area on a semiconductor substrate. A semiconductor substrate 10 comprising a product area 12 and an alignment mark area 30 is provided. The alignment mark area 30 has an outer area 40 and an inner area 50. The outer area surrounds 40 the inner area 50. A plurality of alignment mark trenches 24 is formed in the substrate 10 within the inner area 50. A pad oxide layer 20 and a silicon nitride layer 44 are formed sequentially in at least the alignment mark area 12. An isolation trench 43 is formed in the substrate 10 in at least the outer area 40. An insulating layer 46 is formed at least over the alignment mark area 30. The insulating layer 46 is chemical-mechanical polished thereby removing a first thickness of the insulating layer from the inner alignment mark area 50 and leaving a residual insulating layer 46A in the alignment mark trenches 48. Etches are used to remove the residual insulating layer 46A, silicon nitride layer 44, and pad oxide layer 42 in the alignment mark area 30 thereby exposing the alignment marks 48 and making the alignment marks readable.
摘要:
A method for forming a silicon oxide layer. There is first provided a substrate. There is then formed over the substrate a silicon oxide layer, where the silicon oxide layer is formed through an ozone assisted sub-atmospheric pressure thermal chemical vapor deposition (SACVD) method employing an ozone oxidant and a tetra-ethyl-ortho-silicate (TEOS) silicon source material at an ozone:TEOS volume ratio of from about 10:1 to about 14:1. Finally, there is then annealed thermally the substrate within an oxygen containing atmosphere at a temperature of greater than about 1100 degrees centigrade to form from the silicon oxide layer a densified silicon oxide layer. The densified silicon oxide layer formed employing the method is formed with an unexpectedly low shrinkage.
摘要:
The present invention provides a method of removing an shallow trench isolation (STI) oxide layer 38 from over alignment marks 30. The invention has two major features: (1) A STI photoresist mask 42A that is used to etch Alignment area trenches 34 around alignment marks 30 and to etch STI trenches 35 in device areas 14; and (2) A "reverse tone" STI photoresist mask 42B that is used to remove the isolation oxide 38 from over the alignment marks 30 and from over the active areas 37. The method begins by providing a substrate 10 having a device area 14, an alignment mark trench area 16; and an alignment mark area 18. A polish stop layer 20 22 is formed over the substrate 10. A trench isolation resist layer 42A is used to etch alignment area trenches 34 around the alignment marks 34 and STI trenches 35 in the device areas. A dielectric layer 38 is formed over the substrate. In a key step, the reverse tone trench isolation resist layer 42B is used to etch the first dielectric layer 38 from over the alignment marks 30 and the Active areas 27. Next, the remaining first dielectric layer 38 is chemical-mechanical polished thereby planarizing the first dielectric layer 38.
摘要:
A method for filling a trench within a substrate. There is first providing a substrate having a trench formed within the substrate. There is then formed over the substrate and within the trench a gap filling silicon oxide trench fill layer. The gap filling silicon oxide trench fill layer is formed through an ozone assisted sub-atmospheric pressure thermal chemical vapor deposition (SACVD) method. The method employs an ozone oxidant and a tetra-ethyl-ortho-silicate (TEOS) silicon source material at an ozone: TEOS volume ratio of less than about 2:1. Finally, the substrate is annealed thermally within an oxygen containing atmosphere at a temperature of greater than about 1100 degrees centigrade to form from the gap filling silicon oxide trench fill layer a densified gap filling silicon oxide trench fill layer. Through the method there is formed a densified gap filling silicon oxide trench fill layer with a limited surface sensitivity, a low etch rate and a limited shrinkage. Through an analogous method employing an ozone oxidant and a tetra-ethyl-orth-silicate (TEOS) silicon source material at an ozone: TEOS volume ratio of from about 10:1 to about 14:1 there may be formed a densified gap filling silicon oxide layer with exceedingly low shrinkage.
摘要:
A structure of a readable alignment mark and method of manufacturing the readable alignment mark in an alignment mark area on a semiconductor substrate. A semiconductor substrate 10 comprising a product area 12 and an alignment mark area 30 is provided. The alignment mark area 30 has an outer area 40 and an inner area 50. The outer area surrounds 40 the inner area 50. A plurality of alignment mark trenches 24 is formed in the substrate 10 within the inner area 50. A pad oxide layer 20 and a silicon nitride layer 44 are formed sequentially in at least the alignment mark area 12. An isolation trench 43 is formed in the substrate 10 in at least the outer area 40. An insulating layer 46 is formed at least over the alignment mark area 30. The insulating layer 46 is chemical-mechanical polished thereby removing a first thickness of the insulating layer from the inner alignment mark area 50 and leaving a residual insulating layer 46A in the alignment mark trenches 48. Etches are used to remove the residual insulating layer 46A, silicon nitride layer 44, and pad oxide layer 42 in the alignment mark area 30 thereby exposing the alignment marks 48 and making the alignment marks readable.
摘要:
An improved method of gap filling shallow trench isolation with ozone-TEOS is described. A pad oxide layer is provided over the surface of a semiconductor substrate. A nitride layer is deposited overlying the pad oxide layer. A plurality of isolation trenches is etched through the nitride and pad oxide layers into the semiconductor substrate. A thermal oxide layer is grown within the isolation trenches. A plasma enhanced SiH.sub.4 oxide layer is deposited over the nitride layer and over the thermal oxide layer within the isolation trenches and treated with N.sub.2 plasma. Thereafter, an ozone-TEOS layer is deposited overlying the plasma enhanced SiH.sub.4 oxide layer and filling the isolation trenches. The ozone-TEOS layer and the plasma enhanced SiH.sub.4 oxide layer are polished away stopping at the nitride layer. This completes the formation of shallow trench isolation in the fabrication of the integrated circuit device.