公开(公告)号：US20160186805A1

公开(公告)日：2016-06-30

申请号：US15065192

申请日：2016-03-09

Applicant: US Synthetic Corporation

Inventor： S. Barrett Peterson ,  Jair J. Gonzalez ,  Kenneth E. Bertagnolli ,  Debkumar Mukhopadhyay ,  David P. Miess ,  Mark P. Chapman ,  Ronald W. Ward ,  Nicholas Edward Christensen ,  Damon B. Crockett ,  Mohammad N. Sani

IPC: F16C33/10 ,  F16C33/04

CPC classification number: F16C33/108 ,  B21K1/04 ,  E21B4/003 ,  E21B17/03 ,  F16C17/02 ,  F16C17/04 ,  F16C33/043 ,  F16C33/1085 ,  F16C33/26 ,  F16C37/002 ,  F16C2206/04 ,  F16C2206/82 ,  F16C2240/42 ,  F16C2240/48 ,  F16C2352/00 ,  Y10T29/49645

Abstract: Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly may include a plurality of superhard bearing elements distributed circumferentially about an axis. Each of the superhard bearing elements may include a bearing surface. At least one of the plurality of superhard bearing elements may include at least one texture feature that may be formed in a lateral surface thereof. The bearing assembly may also include a support ring that carries the superhard bearing elements.

公开(公告)号：US09334694B2

公开(公告)日：2016-05-10

申请号：US14452206

申请日：2014-08-05

Applicant: US SYNTHETIC CORPORATION

Inventor： Jair J. Gonzalez ,  Kenneth E. Bertagnolli ,  Debkumar Mukhopadhyay ,  David P. Miess ,  Mark P. Chapman ,  Ronald W. Ward ,  Nicholas Christensen ,  Damon B. Crockett ,  Mohammad N. Sani

IPC: E21B10/56 ,  F16C33/04 ,  E21B10/567 ,  E21B10/55

CPC classification number: E21B10/567 ,  B24D18/00 ,  E21B4/003 ,  E21B10/55 ,  E21B10/5673 ,  E21B10/5676 ,  E21B10/5735 ,  F16C33/04 ,  F16C33/043 ,  F16C2206/04 ,  F16C2352/00

Abstract: Methods for at least partially relieving stress within a polycrystalline diamond (“PCD”) table of a polycrystalline diamond compact (“PDC”) include partitioning the substrate of the PDC, the PCD table of the PDC, or both. Partitioning may be achieved through grinding, machining, laser cutting, electro-discharge machining, or combinations thereof. PDCs may include at least one stress relieving partition.

Abstract translation: 在多晶金刚石（“PDC”）的多晶金刚石（“PCD”）表中至少部分减轻应力的方法包括分割PDC的基底，PDC的PCD表或两者。 分割可以通过研磨，机加工，激光切割，放电加工或其组合来实现。 PDC可以包括至少一个应力消除分隔。

公开(公告)号：US20160052108A1

公开(公告)日：2016-02-25

申请号：US14463587

申请日：2014-08-19

Applicant: US SYNTHETIC CORPORATION

Inventor： David P. Miess

IPC: B24D18/00

CPC classification number: B24D18/0009 ,  B22F3/14 ,  B22F5/085 ,  B22F7/06 ,  B22F2005/001 ,  B23B51/00 ,  B23B2226/315 ,  B23C5/10 ,  B23C2226/315 ,  B23G5/06 ,  B23G2225/165 ,  B24D99/005 ,  C22C26/00 ,  E21B10/573

Abstract: Embodiments of the invention relate to methods of making articles having portions of polycrystalline diamond bonded to a surface of a substrate and polycrystalline diamond compacts made using the same. In an embodiment, a molding technique is disclosed for forming cutting tools comprising polycrystalline diamond portions bonded to the outer surface of a substrate.

Abstract translation: 本发明的实施方案涉及制造具有结合到基材表面的多晶金刚石的部分的制品的方法和使用其制造的多晶金刚石压块。 在一个实施例中，公开了一种用于形成切割工具的模制技术，其包括结合到基底的外表面的多晶金刚石部分。

公开(公告)号：US08790430B1

公开(公告)日：2014-07-29

申请号：US13690397

申请日：2012-11-30

Applicant: US Synthetic Corporation

Inventor： David P. Miess ,  Michael A. Vail ,  Kenneth E. Bertagnolli ,  C. Eugene McMurray ,  Paul Douglas Jones

IPC: B24D3/00 ,  B24D3/06 ,  E21B10/46

CPC classification number: B24D18/0009 ,  B24D3/02 ,  B24D3/06 ,  B24D3/10 ,  B24D99/005 ,  E21B10/567 ,  E21B10/5676 ,  E21B2010/561

Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) comprising a preformed polycrystalline diamond (“PCD”) table including a thermally-stable region having a copper-containing material disposed interstitially between bonded diamond grains thereof, and methods of fabricating such PDCs. In an embodiment, a PDC includes a substrate, and a preformed PCD table having an interfacial surface bonded to the substrate and a generally opposing upper surface. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween and defining a plurality of interstitial regions. The preformed PCD table further includes a first region extending inwardly from the upper surface that includes a copper-containing material disposed therein and a second region extending inwardly from the interfacial surface that includes a nickel-containing material disposed therein.

Abstract translation: 本发明的实施方案涉及包含预先形成的多晶金刚石（“PCD”）表的多晶金刚石压块（“PDC”），其包括在其结合的金刚石晶粒之间间隙地设置有含铜材料的热稳定区域，以及制造其的方法 PDCs。 在一个实施例中，PDC包括基板和预先形成的具有与基板结合的界面的大致相对的上表面的PCD表。 PCD台包括在其间显示金刚石到金刚石结合的多个金刚石晶粒并且限定多个间隙区域。 预成型的PCD台还包括从上表面向内延伸的第一区域，该第一区域包括设置在其中的含铜材料，以及从界面上向内延伸的第二区域，该第二区域包括设置在其中的含镍材料。

公开(公告)号：US08616306B2

公开(公告)日：2013-12-31

申请号：US13623764

申请日：2012-09-20

Applicant: US Synthetic Corporation

Inventor： Kenneth E. Bertagnolli ,  Michael A. Vail ,  Jason K. Wiggins ,  Jiang Qian ,  David P. Miess ,  Debkumar Mukhopadhyay

IPC: E21B10/36 ,  E21B10/46

CPC classification number: E21B10/36 ,  B22F7/08 ,  B22F2998/00 ,  B24D18/00 ,  C22C26/00 ,  E21B10/5735 ,  F16C33/043 ,  F16C2352/00 ,  Y10T428/24612 ,  Y10T428/24996 ,  Y10T428/249967 ,  C22C29/08

Abstract: Embodiments of the invention relate to a polycrystalline diamond compact. In an embodiment, the polycrystalline diamond compact includes a substrate and a polycrystalline diamond table including a first polycrystalline diamond layer bonded to the substrate and at least a second polycrystalline diamond layer. At least an un-leached portion of the polycrystalline diamond table includes a plurality of diamond grains defining a plurality of interstitial regions and a metal-solvent catalyst occupying at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oe or more and a specific magnetic saturation of about 15 G·cm3/g or less. The second polycrystalline diamond layer exhibits a second average diamond grain size that is less than a first average diamond grain size of the first polycrystalline diamond layer and/or the first polycrystalline diamond layer includes a tungsten-containing material therein.

Abstract translation: 本发明的实施方案涉及多晶金刚石复合体。 在一个实施例中，多晶金刚石致密体包括衬底和多晶金刚石台，其包括结合到衬底和至少第二多晶金刚石层的第一多晶金刚石层。 至少多晶金刚石台的未浸出部分包括限定多个间隙区域的多个金刚石晶粒和占据多个间隙区域的至少一部分的金属溶剂催化剂。 多个金刚石晶粒和金属 - 溶剂催化剂共同表现出约115Oe以上的矫顽磁力和约15G·cm 3 / g以下的比磁饱和。 第二多晶金刚石层表现出小于第一多晶金刚石层的第一平均金刚石晶粒尺寸的第二平均金刚石晶粒尺寸和/或第一多晶金刚石层在其中包含含钨材料。

公开(公告)号：US20130015001A1

公开(公告)日：2013-01-17

申请号：US13623764

申请日：2012-09-20

Applicant: US SYNTHETIC CORPORATION

Inventor： Kenneth E. Bertagnolli ,  David P. Miess ,  Jiang Qian ,  Jason K. Wiggins ,  Michael A. Vail ,  Debkumar Mukhopadhyay

IPC: E21B10/46 ,  B32B5/30 ,  B32B9/04 ,  B32B3/10

CPC classification number: E21B10/36 ,  B22F7/08 ,  B22F2998/00 ,  B24D18/00 ,  C22C26/00 ,  E21B10/5735 ,  F16C33/043 ,  F16C2352/00 ,  Y10T428/24612 ,  Y10T428/24996 ,  Y10T428/249967 ,  C22C29/08

Abstract: Embodiments of the invention relate to a polycrystalline diamond compact. In an embodiment, the polycrystalline diamond compact includes a substrate and a polycrystalline diamond table including a first polycrystalline diamond layer bonded to the substrate and at least a second polycrystalline diamond layer. At least an un-leached portion of the polycrystalline diamond table includes a plurality of diamond grains defining a plurality of interstitial regions and a metal-solvent catalyst occupying at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oe or more and a specific magnetic saturation of about 15 G·cm3/g or less. The second polycrystalline diamond layer exhibits a second average diamond grain size that is less than a first average diamond grain size of the first polycrystalline diamond layer and/or the first polycrystalline diamond layer includes a tungsten-containing material therein.

Abstract translation: 本发明的实施例涉及一种多晶金刚石复合体。 在一个实施例中，多晶金刚石致密体包括衬底和多晶金刚石台，其包括结合到衬底和至少第二多晶金刚石层的第一多晶金刚石层。 至少多晶金刚石台的未浸出部分包括限定多个间隙区域的多个金刚石晶粒和占据多个间隙区域的至少一部分的金属溶剂催化剂。 多个金刚石晶粒和金属 - 溶剂催化剂共同表现出约115Oe以上的矫顽磁力和约15G·cm 3 / g以下的比磁饱和。 第二多晶金刚石层表现出小于第一多晶金刚石层的第一平均金刚石晶粒尺寸的第二平均金刚石晶粒尺寸和/或第一多晶金刚石层在其中包含含钨材料。