Polycrystalline tables, polycrystalline elements, and related methods

    公开(公告)号:US10099347B2

    公开(公告)日:2018-10-16

    申请号:US13040921

    申请日:2011-03-04

    摘要: Polycrystalline elements include a substrate and a polycrystalline table attached to an end of the substrate. The polycrystalline table includes a first region of superabrasive material having a first permeability and at least a second region of superabrasive material having a second, lesser permeability, the at least a second region being interposed between the substrate and the first region. Methods of forming a polycrystalline element involve attaching a polycrystalline table including a first region of superabrasive material having a first permeability and at least a second region of superabrasive material having a second, lesser permeability to an end of a substrate, the at least a second region being interposed between the first region and the substrate. Catalyst material is removed from at least the first region of the polycrystalline table.

    PLOW-SHAPED CUTTING ELEMENTS FOR EARTH-BORING TOOLS, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND RELATED METHODS
    63.
    发明申请
    PLOW-SHAPED CUTTING ELEMENTS FOR EARTH-BORING TOOLS, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND RELATED METHODS 有权
    用于接地工具的扁平切割元件,包括这种切割元件的接地工具及相关方法

    公开(公告)号:US20130112485A1

    公开(公告)日:2013-05-09

    申请号:US13661605

    申请日:2012-10-26

    IPC分类号: E21B10/46 E21B10/48 E21B10/50

    摘要: A cutting element for an earth-boring tool includes at least one volume of superabrasive material on a substrate. The volume of superabrasive material includes a first planar surface and a second planar surface oriented at an angle relative to the first planar surface and intersecting the first planar surface along an apex. The first planar surface has a circular or oval shape having a first maximum diameter, and the second planar surface has a circular or oval shape having a second maximum diameter. The apex has a length less than the first maximum diameter and the second maximum diameter. Earth-boring tools includes such a cutting element attached to a body. Methods of forming earth-boring tools include the attachment of such a cutting element to a body of an earth-boring tool.

    摘要翻译: 用于钻孔工具的切割元件包括在基底上的至少一个体积的超级磨料。 超研磨材料的体积包括第一平面表面和相对于第一平面表面成一角度定向的第二平坦表面,并沿顶点与第一平面相交。 第一平坦表面具有具有第一最大直径的圆形或椭圆形形状,并且第二平面表面具有具有第二最大直径的圆形或椭圆形形状。 顶点的长度小于第一最大直径和第二最大直径。 钻孔工具包括附接到主体的这种切割元件。 形成钻孔工具的方法包括将这种切割元件附接到钻孔工具的主体。

    EARTH-BORING TOOLS AND METHODS OF FORMING SUCH EARTH-BORING TOOLS
    65.
    发明申请
    EARTH-BORING TOOLS AND METHODS OF FORMING SUCH EARTH-BORING TOOLS 有权
    地下工具及形成这种地球工具的方法

    公开(公告)号:US20120279785A1

    公开(公告)日:2012-11-08

    申请号:US13101840

    申请日:2011-05-05

    IPC分类号: E21B10/36 B01J3/06 B23P15/28

    摘要: Earth-boring drill bits comprise a bit body having a plurality of radially extending blades and a plurality of cutting elements attached to the plurality of radially extending blades. Only gouging cutting elements are attached to at least one blade of the plurality of radially extending blades. Only shearing cutting elements are attached to at least another blade of the plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades of the plurality of radially extending blades that is different from a number of blades of the plurality of radially extending blades to which only gouging cutting elements are attached. Methods of forming an earth-boring drill bit comprise forming a bit body including a plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades different from a number of blades to which only gouging cutting elements are attached.

    摘要翻译: 钻孔钻头包括具有多个径向延伸叶片的钻头体和连接到多个径向延伸叶片的多个切割元件。 仅将多个切割元件的切割元件附接到多个径向延伸的叶片中的至少一个叶片。 只有剪切切割元件附接到多个径向延伸的叶片中的至少另一个叶片。 只有剪切切割元件附接到多个径向延伸的叶片中的多个叶片,其不同于多个径向延伸的叶片中的多个叶片,仅仅附着有切割元件。 形成钻孔钻头的方法包括形成包括多个径向延伸的叶片的钻头体。 只有剪切切割元件连接到不同于仅附着切割元件的多个叶片的多个叶片。

    SHAPED CUTTING ELEMENTS FOR EARTH-BORING TOOLS, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND RELATED METHODS
    66.
    发明申请
    SHAPED CUTTING ELEMENTS FOR EARTH-BORING TOOLS, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND RELATED METHODS 有权
    用于接地工具的形状切割元件,包括这种切割元件的接地工具及相关方法

    公开(公告)号:US20120031674A1

    公开(公告)日:2012-02-09

    申请号:US13204459

    申请日:2011-08-05

    申请人: Nicholas J. Lyons

    发明人: Nicholas J. Lyons

    摘要: A cutting element for an earth-boring tool. The cutting element comprises a substrate base, and a volume of polycrystalline diamond material on an end of the substrate base. The volume of polycrystalline diamond material comprises a generally conical surface, an apex centered about a longitudinal axis extending through a center of the substrate base, a flat cutting surface extending from a first point at least substantially proximate the apex to a second point on the cutting element more proximate a lateral side surface of the substrate base. Another cutting element is disclosed, as are a method of manufacturing and a method of using such cutting elements.

    摘要翻译: 用于钻孔工具的切割元件。 切割元件包括基底和在基底的一端的多晶金刚石材料体积。 多晶金刚石材料的体积包括大致圆锥形的表面,以延伸穿过基底基底的中心的纵向轴线为中心的顶点,从至少基本上接近顶点的第一点延伸到切割的第二点的平坦切割表面 元件更靠近基板基座的侧面表面。 还公开了另一种切割元件,制造方法和使用这种切割元件的方法也是如此。

    SHAPED CUTTING ELEMENTS ON DRILL BITS AND OTHER EARTH-BORING TOOLS, AND METHODS OF FORMING SAME
    67.
    发明申请
    SHAPED CUTTING ELEMENTS ON DRILL BITS AND OTHER EARTH-BORING TOOLS, AND METHODS OF FORMING SAME 有权
    钻头和其他接地工具上的形状切割元件及其形成方法

    公开(公告)号:US20110192651A1

    公开(公告)日:2011-08-11

    申请号:US13022288

    申请日:2011-02-07

    IPC分类号: E21B10/36 B23P15/28

    CPC分类号: E21B10/5673 E21B10/43

    摘要: Earth-boring tools include a body, one or more blades projecting outwardly from the body, and cutting elements carried by the blade. The cutting elements include at least one shearing cutting element and at least one gouging cutting element. Methods of forming an earth-boring tool include mounting a shearing cutting element comprising an at least substantially planar cutting face to a body of an earth-boring tool, and mounting a gouging cutting element comprising a non-planar cutting face to the body of the earth-boring tool. The gouging cutting element may be positioned on the body of the earth-boring tool such that the gouging cutting element will gouge formation material within a kerf cut in the formation material by the shearing cutting element, or between kerfs cut in the formation material by a plurality of shearing cutting elements.

    摘要翻译: 钻孔工具包括主体,从主体向外突出的一个或多个刀片以及由刀片承载的切割元件。 切割元件包括至少一个剪切切割元件和至少一个切割元件。 形成钻孔工具的方法包括将包括至少基本上平面的切割面的剪切切割元件安装到钻孔工具的主体,以及将包括非平面切割面的气流切割元件安装到钻孔的主体 无聊的工具。 气蚀切割元件可以定位在钻孔工具的主体上,使得气刨切割元件将通过剪切切割元件在切割成形材料的切口内或在切割成形材料的切口之间切割形成材料 多个剪切切割元件。

    Superabrasive cutting elements with enhanced durability and increased wear life, and drilling apparatus so equipped
    69.
    发明授权
    Superabrasive cutting elements with enhanced durability and increased wear life, and drilling apparatus so equipped 有权
    超级磨料切割元件具有增强的耐用性和增加的磨损寿命,以及如此装备的钻孔设备

    公开(公告)号:US07814998B2

    公开(公告)日:2010-10-19

    申请号:US11958082

    申请日:2007-12-17

    IPC分类号: E21B10/46

    CPC分类号: E21B10/567

    摘要: A cutting element for use in drilling subterranean formations. The cutting element includes a superabrasive table mounted to a supporting substrate. The superabrasive table includes a two-dimensional cutting face having a cutting edge along at least a portion of its periphery, and a surface comprising a chamfer extending forwardly and inwardly from proximate a peripheral cutting edge at a first acute angle of orientation of greater than about 45° with respect to the longitudinal axis of the cutting element, and to no greater than a selected depth. The chamfer may be arcuate or planar, and of a dimension sufficient to ensure that a wear flat generated during use of the cutting element remains outside the inner boundary of the chamfer within the chamfer envelope, and small enough to maintain aggressive cutting characteristics for the cutter. Drill bits and drilling tools bearing the cutting elements are also disclosed.

    摘要翻译: 用于钻探地下地层的切割元件。 切割元件包括安装到支撑基底的超级磨料台。 超研磨台包括具有沿其周边的至少一部分的切割边缘的二维切割面,以及包括倒角的表面,该倒角从邻近外围切割边缘向前和向内延伸,第一锐角取向大于约 相对于切割元件的纵向轴线为45°,并且不大于所选择的深度。 倒角可以是弓形的或平面的,并且具有足以确保在使用切割元件期间产生的磨损平面保留在倒角外壳内的倒角的内边界之外的尺寸,并且足够小以保持切割器的侵蚀性切割特性 。 还公开了具有切割元件的钻头和钻具。