Abstract:
The invention relates to a method for producing highly dimensionally accurate half-shells from a tailored blank, wherein, in a first die, with optional use of at least one hold-down means, the half-shell is subjected to pre-shaping by deep drawing, wherein the first die has at least one punch, a die base, a die rest surface and a jacket region, and wherein the pre-shaped half-shell is subsequently subjected to final shaping in a second die, in particular in a calibration tool. The object of specifying a method which simplifies the production of highly dimensionally accurate half-shells is achieved in that, before the deep drawing, the blank is tailored by cutting, taking into consideration the desired final shape of the pre-shaped and/or finally shaped half-shell, with a positive dimensional deviation in the predefined tolerance range, the die base of the first die is moved relative to the die rest surface, the blank is clamped between the die base and the punch of the first die, and the blank is deep-drawn in a guided manner.
Abstract:
There is provided a resin coated metal sheet for using drawn and ironed cans. The resin coated metal sheet is to be made into a can body by drawing and ironing. The resin coated metal sheet includes a metal sheet and a resin layer. The resin layer is formed on a surface of the metal sheet to be a can outer surface. The resin coated metal sheet for using drawn and ironed cans is characterized in that the resin layer having a storage elastic modulus of 500 MPa or less within a temperature range of 90-150° C. and a degree of breaking elongation of 100% or more within the temperature range of 90-150° C.
Abstract:
Shown and described herein is a method for the surface treatment of workpieces, in particular of coated metal workpieces, for hot forming. In order to achieve an improved surface treatment of the workpieces, the following steps are proposed: b) partially or completely heating the workpieces to a temperature of at least Ac1, c) cleaning the workpiece surfaces of the heated workpieces with at least one pressurized air jet, d) forming the heated and cleaned workpieces, and e) cooling down the formed workpieces.
Abstract:
A tool for hot forming and press hardening a steel structure includes an upper tool and a lower tool, each having a base body made of highly heat conductive material and comprised of at least two segments. The base body of at least one of the upper and lower tools has a cooling channel. Arranged on the base body of at least one of the upper and lower tools is a wear protection shield.
Abstract:
An elevated temperature forming system in which a sheet metal workpiece is provided in a first stage position of a multi-stage pre-heater, is heated to a first stage temperature lower than a desired pre-heat temperature, is moved to a final stage position where it is heated to a desired final stage temperature, is transferred to a forming press, and is formed by the forming press. The preheater includes upper and lower platens that transfer heat into workpieces disposed between the platens. A shim spaces the upper platen from the lower platen by a distance greater than a thickness of the workpieces to be heated by the platens and less than a distance at which the upper platen would require an undesirably high input of energy to effectively heat the workpiece without being pressed into contact with the workpiece.
Abstract:
The invention relates to sheet metal or a sheet metal blank provided with a lubricant coating, especially an anti-corrosion oil of the Pre-Lube or Dry Lube variety. The sheet metal or sheet metal blank comprises a layer which is formed by applying a solution containing an organic phosphoric acid ester to the metal surface of the sheet metal. Sheet metal provided with said coating has excellent tribological properties.
Abstract:
The invention relates to the use of at least one ionic liquid or a mixture of ionic liquids for noncutting forming processes for metallic workpieces.
Abstract:
The elevated temperature forming of magnesium based alloy workpieces by stretching, drawing, bending (or the like) a surface of the heated workpiece over the forming surface of a forming tool is improved by forming an integral adherent layer of magnesium hydroxide on the tool-contacted surface(s) of the magnesium alloy workpiece. The magnesium hydroxide layer may be formed by treating the surface(s) of the sheet with an aqueous salt solution (e.g., sodium chloride) at a temperature and for a time to form a protective layer of desired thickness (e.g., up to about thirty micrometers). If desired, an additional layer of forming lubricant, such as a film comprising boron nitride, may be applied to the magnesium hydroxide layer.
Abstract:
A surface-lubricated metal product, with excellent shapability, comprising a metal having coated on both surfaces, or one surface, thereof an alkali-soluble lubricating film mainly comprising an alkali-soluble polyurethane aqueous composition containing a carboxyl group or a sulfonic acid group within the molecule, and a lubricating function-imparting agent in an amount of 1 to 30 mass % based on the alkali-soluble polyurethane aqueous composition, the film being coated to have a film thickness of 0.5 to 10 nullm and the elastic modulus of the film after coating being 0.5 to 20 GPa at 25null C.
Abstract:
A method for making hollow workpieces such as beverage containers with a circular die in which an aluminum alloy is strip cast whereby the alloy is solidified rapidly without substantial precipitation. Thereafter, the aluminum alloy is formed into a cup which is drawn and passed through one or more dies to iron the walls of the cup and thereby lengthen the side walls thereof using at least one circular die having a die angle of less than about 6 degrees and a chamfer angle of less than 35 degrees. It has been found that the use of such die angles prevents or minimizes galling and tearoffs.