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    Miniature aerosol jet and aerosol jet array
    1.
    发明授权
    Miniature aerosol jet and aerosol jet array 有权
    微型气溶胶喷射和气溶胶喷射阵列

    公开(公告)号：US08640975B2

    公开(公告)日：2014-02-04

    申请号：US12687424

    申请日：2010-01-14

    申请人： Bruce H. King

    发明人： Bruce H. King

    IPC分类号： F23D11/16

    CPC分类号： A62C31/00 ,  B05B7/0416 ,  B05B7/0884 ,  C23C18/06 ,  F23D11/16

    摘要： A miniaturized aerosol jet, or an array of miniaturized aerosol jets for direct printing of various aerosolized materials. In the most commonly used embodiment, an aerosol stream is focused and deposited onto a planar or non-planar target, forming a pattern that is thermally or photochemically processed to achieve physical, optical, and/or electrical properties near that of the corresponding bulk material. The apparatus uses an aerosol jet deposition head to form an annularly propagating jet composed of an outer sheath flow and an inner aerosol-laden carrier flow. Miniaturization of the deposition head facilitates the fabrication and operation of arrayed deposition heads, enabling construction and operation of arrays of aerosol jets capable of independent motion and deposition. Arrayed aerosol jets provide an increased deposition rate, arrayed deposition, and multi-material deposition.

    摘要翻译： 小型化气溶胶喷射器或用于直接印刷各种气雾化材料的小型化气溶胶喷射器阵列。 在最常用的实施例中，气溶胶流被聚焦并沉积到平面或非平面靶上，形成热或光化学处理的图案，以达到靠近相应散装材料的物理，光学和/或电特性 。 该装置使用气溶胶喷射沉积头来形成由外鞘流和内部气溶胶载体流组成的环形传播射流。 沉积头的小型化有助于阵列沉积头的制造和操作，使得能够独立运动和沉积的气溶胶喷嘴阵列的构造和操作成为可能。 阵列气溶胶喷射器提供增加的沉积速率，排列沉积和多材料沉积。

    Miniature Aerosol Jet and Aerosol Jet Array
    2.
    发明申请
    Miniature Aerosol Jet and Aerosol Jet Array 有权

    公开(公告)号：US20100173088A1

    公开(公告)日：2010-07-08

    申请号：US12687424

    申请日：2010-01-14

    申请人： Bruce H. King

    发明人： Bruce H. King

    IPC分类号： B05D1/02 ,  B05C5/00

    CPC分类号： A62C31/00 ,  B05B7/0416 ,  B05B7/0884 ,  C23C18/06 ,  F23D11/16

    摘要： A miniaturized aerosol jet, or an array of miniaturized aerosol jets for direct printing of various aerosolized materials. In the most commonly used embodiment, an aerosol stream is focused and deposited onto a planar or non-planar target, forming a pattern that is thermally or photochemically processed to achieve physical, optical, and/or electrical properties near that of the corresponding bulk material. The apparatus uses an aerosol jet deposition head to form an annularly propagating jet composed of an outer sheath flow and an inner aerosol-laden carrier flow. Miniaturization of the deposition head facilitates the fabrication and operation of arrayed deposition heads, enabling construction and operation of arrays of aerosol jets capable of independent motion and deposition. Arrayed aerosol jets provide an increased deposition rate, arrayed deposition, and multi-material deposition.

    Laser processing for heat-sensitive mesoscale deposition
    4.
    发明授权
    Laser processing for heat-sensitive mesoscale deposition 有权
    用于热敏中尺度沉积的激光加工

    公开(公告)号：US07294366B2

    公开(公告)日：2007-11-13

    申请号：US10952108

    申请日：2004-09-27

    申请人： Michael J. Renn ,  Bruce H. King ,  Marcelino Essien ,  Manampathy G. Giridharan ,  Jyh-Cherng Sheu

    发明人： Michael J. Renn ,  Bruce H. King ,  Marcelino Essien ,  Manampathy G. Giridharan ,  Jyh-Cherng Sheu

    IPC分类号： B05D3/06

    CPC分类号： H05K3/125 ,  B05D1/02 ,  B05D3/06 ,  C08F2/46 ,  C23C18/02 ,  C23C18/14 ,  H01L51/0009

    摘要： A method of depositing various materials onto heat-sensitive targets. Heat-sensitive targets are generally defined as targets that have thermal damage thresholds that are lower than the temperature required to process a deposited material. The invention uses precursor solutions and/or particle or colloidal suspensions, along with optional pre-deposition treatment and/or post-deposition treatment to lower the laser power required to drive the deposit to its final state. The present invention uses Maskless Mesoscale Material Deposition (M3D™) to perform direct deposition of material onto the target in a precise, highly localized fashion. Features with linewidths as small as 4 microns may be deposited, with little or no material waste. A laser is preferably used to heat the material to process it to obtain the desired state, for example by chemical decomposition, sintering, polymerization, and the like. This laser processing may be performed in an ambient environment with laser powers of less than 100 milliwatts.

    摘要翻译： 将各种材料沉积在热敏靶上的方法。 热敏靶标通常定义为具有低于处理沉积材料所需温度的热损伤阈值的靶。 本发明使用前体溶液和/或颗粒或胶态悬浮液以及任选的预沉积处理和/或沉积后处理以降低将沉积物驱动到其最终状态所需的激光功率。 本发明使用无掩模中尺度材料沉积（M 3 S D D TM）以精确，高度局部化的方式将材料直接沉积到靶上。 具有小至4微米的线宽的特征可能被沉积，很少或没有材料浪费。 优选使用激光加热材料以加工以获得期望的状态，例如通过化学分解，烧结，聚合等。 该激光处理可以在具有小于100毫瓦的激光功率的周围环境中进行。

    Laser processing for heat-sensitive mesoscale deposition of oxygen-sensitive materials
    7.
    发明授权
    Laser processing for heat-sensitive mesoscale deposition of oxygen-sensitive materials 有权
    用于感热中等尺度沉积氧敏感材料的激光加工

    公开(公告)号：US08110247B2

    公开(公告)日：2012-02-07

    申请号：US11430636

    申请日：2006-05-08

    申请人： Michael J. Renn ,  Bruce H. King ,  Marcelino Essien ,  Manampathy G. Giridharan ,  Jyh-Cherng Sheu

    发明人： Michael J. Renn ,  Bruce H. King ,  Marcelino Essien ,  Manampathy G. Giridharan ,  Jyh-Cherng Sheu

    IPC分类号： B41J2/015

    CPC分类号： H05K3/102 ,  H05K3/105 ,  H05K2203/086 ,  H05K2203/087 ,  H05K2203/107 ,  H05K2203/1344 ,  Y10S428/901

    摘要： A method of depositing various materials onto heat-sensitive targets, particularly oxygen-sensitive materials. Heat-sensitive targets are generally defined as targets that have thermal damage thresholds that are lower than the temperature required to process a deposited material. The invention uses precursor solutions and/or particle or colloidal suspensions, along with optional pre-deposition treatment and/or post-deposition treatment to lower the laser power required to drive the deposit to its final state. The present invention uses Maskless Mesoscale Material Deposition (M3D™) to perform direct deposition of material onto the target in a precise, highly localized fashion. Features with linewidths as small as 4 microns may be deposited, with little or no material waste. A laser is preferably used to heat the material to process it to obtain the desired state, for example by chemical decomposition, sintering, polymerization, and the like. This laser processing may be performed in an ambient environment with laser powers of less than 100 milliwatts. Cover gases and/or forming gases may be used during thermal processing to change the material properties, for example by preventing oxidation.

    摘要翻译： 将各种材料沉积在热敏性靶材上，特别是氧敏感材料的方法。 热敏靶标通常定义为具有低于处理沉积材料所需温度的热损伤阈值的靶。 本发明使用前体溶液和/或颗粒或胶态悬浮液以及任选的预沉积处理和/或沉积后处理以降低将沉积物驱动到其最终状态所需的激光功率。 本发明使用无掩模中尺度材料沉积（M3D TM）以精确，高度局部化的方式将材料直接沉积到靶上。 具有小至4微米的线宽的特征可能被沉积，很少或没有材料浪费。 优选使用激光加热材料以加工以获得期望的状态，例如通过化学分解，烧结，聚合等。 该激光处理可以在具有小于100毫瓦的激光功率的周围环境中进行。 可以在热处理期间使用覆盖气体和/或成形气体来改变材料性质，例如通过防止氧化。

    Miniature Aerosol Jet and Aerosol Jet Array
    9.
    发明申请
    Miniature Aerosol Jet and Aerosol Jet Array 有权
    微型气溶胶喷射和气溶胶喷射阵列

    公开(公告)号：US20100192847A1

    公开(公告)日：2010-08-05

    申请号：US12761201

    申请日：2010-04-15

    申请人： Michael J. Renn ,  Bruce H. King ,  Jason A. Paulsen

    发明人： Michael J. Renn ,  Bruce H. King ,  Jason A. Paulsen

    IPC分类号： B05C5/00 ,  B05B1/28

    CPC分类号： A62C31/00 ,  B05B7/0416 ,  B05B7/0884 ,  C23C18/06 ,  F23D11/16

    摘要： A miniaturized aerosol jet, or an array of miniaturized aerosol jets for direct printing of various aerosolized materials. In the most commonly used embodiment, an aerosol stream is focused and deposited onto a planar or non-planar target, forming a pattern that is thermally or photochemically processed to achieve physical, optical, and/or electrical properties near that of the corresponding bulk material. The apparatus uses an aerosol jet deposition head to form an annularly propagating jet composed of an outer sheath flow and an inner aerosol-laden carrier flow. Miniaturization of the deposition head facilitates the fabrication and operation of arrayed deposition heads, enabling construction and operation of arrays of aerosol jets capable of independent motion and deposition. Arrayed aerosol jets provide an increased deposition rate, arrayed deposition, and multi-material deposition.

    摘要翻译： 小型化气溶胶喷射器或用于直接印刷各种气雾化材料的小型化气溶胶喷射器阵列。 在最常用的实施例中，气溶胶流被聚焦并沉积到平面或非平面靶上，形成热或光化学处理的图案，以达到靠近相应散装材料的物理，光学和/或电特性 。 该装置使用气溶胶喷射沉积头来形成由外鞘流和内部气溶胶载体流组成的环形传播射流。 沉积头的小型化有助于阵列沉积头的制造和操作，使得能够独立运动和沉积的气溶胶喷嘴阵列的构造和操作成为可能。 阵列气溶胶喷射器提供增加的沉积速率，排列沉积和多材料沉积。